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Custom Cardboard Vial Boxes
$0.15Most buyers search for “cardboard vial boxes” and most suppliers say yes without explaining that cardboard is not a single material. It is a category that includes SBS for pharmaceutical retail, kraft for natural and organic brands, corrugated for shipping protection, and rigid board for premium gifting, each with different structural properties, print behavior, and regulatory suitability.
Hexa builds custom cardboard vial boxes in the board grade that matches the channel, the product, and the compliance requirement, sized to the vial with insert clearance built in and compliance copy panels planned before the artwork is placed. Backed by free dielines, zero die or plate charges, a low 100-box minimum, and 8 to 10 business day turnaround. Request your free quote today.
Custom Vial Labels
$0.15A vial label does more work per square centimeter than almost any other label format. It wraps a small cylinder, holds through refrigeration, oil contact, and repeated handling, carries mandatory compliance copy in a readable font size, and still has to communicate the brand. Hexa builds custom vial labels sized from your vial’s actual circumference and flat label zone, with adhesive matched to the storage environment, material matched to the surface contact, and compliance copy structured to meet the regulatory requirements of the product category.
Available in BOPP, PET, vinyl, and paper stocks, in permanent, removable, cryogenic, and solvent-resistant adhesive grades, on rolls or sheets. Backed by free dielines, zero die or plate charges, a low 100-label minimum, and 8 to 10 business day turnaround. Request your free quote today.
Custom Kraft Vial Boxes
$0.15A plastic bottle with a synthetic label does not tell the same story as a glass vial in a natural kraft box. Kraft vial packaging is a material choice that signals before the product is opened: natural, considered, and honest about what is inside. Hexa builds custom kraft vial boxes for essential oils, herbal supplements, aromatherapy, CBD, and organic personal care brands that want the packaging to reinforce the product story rather than contradict it.
Available in natural brown kraft or white kraft, and printed with dark inks for contrast on uncoated board or with a white ink underlay for full-color accuracy. Backed by free dielines, zero die or plate charges, a low 100-box minimum, and 8 to 10 business day turnaround. Request your free quote today.
Custom Vial Boxes With Foam Insert
$0.15The foam insert is what turns a vial box into a precision protection system. Without it the vial rattles, shifts, and eventually breaks. With the right foam, correctly cut to the vial’s exact dimensions, the glass sits suspended in its cavity from the moment the box closes to the moment the customer lifts the lid.
Hexa builds custom vial boxes with foam inserts using EVA, PE, or PU foam matched to the vial’s weight and fragility, die-cut or CNC-routed to the exact cavity dimensions with 2 to 4mm clearance per side, and finished in black, white, or custom color. Backed by free dielines, zero die or plate charges, a low 100-box minimum, and 8 to 10 business day turnaround. Request your free quote today.
Custom Two Piece Vial Boxes
$0.15A vial box without an insert is just a container waiting for the vial to rattle, shift, and break. A two piece vial box built to the correct tolerances is a precision system: the lid lifts cleanly off the base without binding, the insert holds the vial with 2 to 4mm of clearance per side so it cannot rattle or crack under pressure, and the interior height accounts for the crimp cap the most common measurement mistake in vial box ordering.
Hexa builds each from your vial’s exact diameter, body height, cap height, and leaflet requirements. Backed by free dielines, zero die or plate charges, a low 100-box minimum, and 8 to 10 business day turnaround. Request your free quote today.
Custom Paper Briefcase Boxes
$0.15A paper briefcase box carries itself. No bag, no tissue, no carrier needed at the event, the meeting, or the trade show. Hexa builds custom paper briefcase boxes with a die-cut handle reinforced behind the cut to carry real content weight, a front panel that locks the lid closed without tape, and a choice of tuck-in tab, die-cut window lock, or magnetic clasp to match the product and the occasion. sized to A4, US Letter, or custom dimensions, and printed on every exterior surface.
Used for corporate gift kits, trade show packs, promotional merchandise, and presentations that need to arrive organized and carry-ready. Backed by free dielines, zero die or plate charges, a low 100-piece minimum, and 8 to 10 business day turnaround. Request your free quote today.
Custom Pillow Box
$0.15A pillow box opens without tape, closes without glue, and presents the product in a curved shape that no rectangular box creates. The curved score flaps tuck inward to form the signature pillow silhouette, creating tension that holds the box shape under display and carry.
Hexa builds custom pillow boxes sized to your product correctly: accounting for the 25mm fill height the curved flaps remove, sizing to the straight center section, and keeping artwork where it reads cleanly. Available in kraft, SBS, and specialty papers with window die-cuts and ribbon slots. Backed by free dielines with safe-zone boundaries marked, zero die or plate charges, a low 100-piece minimum, and 8 to 10 business day turnaround. Request your free quote today.
Custom Hexagon Boxes
$0.15Every shelf is full of rectangles. A hexagon box stops that pattern instantly. Hexa builds custom hexagon boxes in every format a brand actually needs: single-piece folding tuck-top for retail, 2-piece lid and base for gifting and premium presentation, rigid greyboard for luxury products, window hexagon for products that sell better when seen, and sleeve styles for subscription and DTC sends.
Six panels of printable surface for a continuous wraparound story or individual panel branding on every face. Precision 120-degree panel angles so the lid seats flush and the structure holds true through transit and display. Sized from the across-flats measurement for an accurate fit. Backed by free dielines, zero die or plate charges, a low 100-box minimum, and 8 to 10 business day turnaround. Request your free quote today.
Custom Hexagon 2 Piece Boxes
$0.15A rectangle disappears on a shelf full of rectangles. A hexagon 2 piece box does not. The six-sided geometry is visually distinctive, structurally stronger than a four-corner box under compression, and naturally suited to round products like candles, jars, and honey where a rectangular box wastes corner space the product will never fill.
Hexa builds custom hexagon 2 piece boxes with precision 120-degree panel angles so the lid sits flush on the base, six fully printable panels for 360-degree brand storytelling or a continuous wraparound graphic, Available in folding carton SBS for retail and gifting or rigid greyboard for premium presentation. Backed by free dielines, zero die or plate charges, a low 100-box minimum, and 8 to 10 business day turnaround. Request your free quote today.
Custom Header Cards
$0.15A header card is the most economical piece of retail packaging a brand can buy. One printed card folds over the top of a poly bag, seals it shut, carries the brand, the barcode, and the hang hole, and puts the product on a peg hook in one step.
Hexa builds custom header cards for fold-over bag toppers, flat backer cards behind blister or product displays, and standalone hang cards, with the fold score positioned to the bag opening, the hang hole placed to hold the product weight without sagging, and the barcode kept away from the fold and gloss zones for clean scanning. Backed by free dielines, zero die or plate charges, a low 100-piece minimum, and 8 to 10 business day turnaround. Request your free quote today.
Custom Glass Carriers
$0.15A glass carrier that fits the bottle correctly does not just protect it, it prevents the bottle from ever touching another bottle or the carrier wall. Hexa builds custom glass carriers with die-cut slots sized to your exact bottle diameter plus the suspension void that separates glass from board, corrugated dividers the same thickness as the carrier walls so the lateral pressure never collapses them, and a reinforced handle positioned at the center of gravity so it does not tip when lifted.
Available in 2, 4, and 6-bottle configurations in kraft or corrugated board with moisture-resistant options for refrigerated environments. Backed by free dielines, zero die or plate charges, a low 100-piece minimum, and 8 to 10 business day turnaround. Request your free quote today.
Custom Gable Boxes Auto Bottom
$0.15A gable box auto bottom combines the wider, shelf-stable rectangular base of a box with the gable handle that makes it carry-ready the moment it closes. The pre-glued auto-lock base pops open in one motion with no folding sequence needed, the product loads from the top, and the gable handle locks the box closed and carry-ready in the same pull.
Hexa builds each with food-safe board options, window die-cuts, and full-color print across all four sides and the gable peak. Used for bakery takeout, party favors, gift packaging, and seasonal retail where a box-proportioned carrier outperforms a bag. Backed by free dielines, zero die or plate charges, a low 100-piece minimum, and 8 to 10 business day turnaround. Request your free quote today.