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Custom Boxed Christmas Cards
$0.15A boxed Christmas card set is two products in one: the cards inside and the box that presents them. The box exterior carries the brand. The window lid shows the card design. The depth is calculated from the card and envelope stack, not guessed. Hexa builds custom boxed Christmas cards for two buyer types: the brand packaging a set of pre-printed cards as a retail or gifting product, and the corporate program boxing their own custom Christmas cards for client and employee mailing.
Both need a box sized to the card stack and ordered by September for comfortable pre-Christmas delivery. Available in tuck-top with window lid or lid-and-base formats, 12 to 25 cards per box. Low 100-box minimum. Request your free quote today.
Custom Thanksgiving Food Boxes
$0.15Thanksgiving food boxes cover five genuinely different products: a grease-resistant pie box with steam vents for the bakery, a multi-compartment meal box with food-safe dividers for the caterer, a corrugated ingredient kit box for the meal subscription brand, a branded gift hamper for the corporate gifting program, and a plain food-safe distribution box for the community food bank. Each has different structural requirements, food-contact material specifications, and print briefs.
Hexa builds custom Thanksgiving food boxes matched to the buyer, the food, and the channel, with harvest-season print in autumn colors, food-safe SBS or kraft board, grease-resistant coatings for hot and oily food, and the food-safe compartment dividers that keep turkey separate from pie. Order by September for pre-Thanksgiving delivery. Low 100-box minimum. Request your free quote today.
Custom Advent Calendar Chocolate Boxes
$0.15A chocolate advent calendar box is not a general advent calendar box with chocolates put inside it. The compartment depth, the insert material, and the food-contact compliance of every surface the chocolate touches are all determined by the chocolate format: how deep a praline sits, how wide a truffle is at its widest point, whether the chocolate is foil-wrapped or direct-contact, and whether the production is an artisan batch with dimensional variation or a uniform manufactured piece.
Hexa builds custom advent calendar chocolate boxes with compartments sized to the chocolate format, food-safe inserts in thermoformed PET or food-safe board, and full-color seasonal print for 12 and 24-day formats. Order by August for September delivery or September for October delivery. Low 100-box minimum. Request your free quote today.
Custom Advent Calendar Cardboard Boxes
$0.15A cardboard advent calendar box is the most commercially scalable countdown format: door-style die-cut perforated panels on an SBS or corrugated chassis, numbered compartments sized to the products inside, and a full-color seasonal front panel that serves as the calendar display surface for all 24 or 25 days of the countdown.
Hexa builds custom advent calendar cardboard boxes with the perforation depth calibrated so each door tears open cleanly on the first pull without compromising the surrounding artwork or hinge line, a compartment grid sized from the largest product outward, Available in 12, 24, and 25-day formats. Turnaround is longer than standard boxes due to sample proofing of the door mechanism. Request your free quote early. Inside door printing available. Low 100-box minimum.
Custom Straight Tuck End Boxes
$0.15The straight tuck end box has one defining structural feature: both the top and bottom closure flaps tuck in the same direction, toward the back panel. That single design decision means no tuck edge crosses the front panel and the front face of the box is completely smooth from top to bottom.
That clean front panel is why straight tuck end is the preferred format for premium cosmetics, health and beauty, and pharmaceutical retail. Hexa builds each with slit lock closures, dust flap options, and hang hole placement that keeps the front panel clear for peg display. Backed by free dielines, zero die or plate charges, a low 100-box minimum, and 8 to 10 business day turnaround. Request your free quote today.
Custom Sleeve Only
$0.15A sleeve only is a printed wrap that slides over a box, jar, container, or product you already have. The inner structure stays the same. The sleeve carries the brand, the product information, and the seasonal or SKU-specific messaging. Change the sleeve, keep the box, and the product looks completely different without retooling the inner packaging.
Hexa builds custom sleeves in three formats: open-end tube for clean slide-on from either end, single-tuck-end for a closed base on one side, and belly band for partial center wrap. Backed by free dielines, zero die or plate charges, a low 100-piece minimum, and 8 to 10 business day turnaround. Pre-production sample recommended to verify fit on your actual container. Request your free quote today.
Custom Sleeve Boxes
$0.15A sleeve box is two things working together: a structural inner tray that holds and protects the product, and a printed outer sleeve that slides over it carrying the brand. The sleeve adds a reveal. The customer slides the tray out or pushes it through, and the product appears in a single deliberate motion that a standard fold-open box cannot create. Hexa builds each in three formats: full sleeve, belly band, and tray-and-sleeve drawer.
Each engineered to the clearance tolerance that makes the sleeve slide smoothly without rattling and hold firmly without binding. Backed by free dielines, zero die or plate charges, a low 100-box minimum, and 8 to 10 business day turnaround. Pre-production sample strongly recommended for tray-and-sleeve builds. Request your free quote today.
Custom Six Panel CD Jackets
$0.15A four panel CD jacket opens and shows what is inside. A six panel CD jacket opens twice. The two outer gatefold panels fold back to reveal a full panoramic inner canvas, two disc pockets, and whatever lyrics, photography, or liner notes the release deserves. They create a reveal sequence that a four panel jacket cannot, and they give the designer a continuous inner surface that unfolds in the recipient’s hands as a single visual experience.
Hexa builds each for deluxe album releases, filmmaker press kits, corporate training sets, and any disc project where four panels are not enough. Backed by free dielines, zero die or plate charges, a low 100-piece minimum, and 8 to 10 business day turnaround. Request your free quote today.
Custom Side Lock Six Corner Boxes
$0.15The side lock six corner box gets its name from the six locking cuts on its two longer side walls: three at the base that lock the walls to the floor panel without glue, and three at the top that lock the lid tabs closed without tape. No tape at the counter.
No compliance question about glue near food. Hexa builds each in the two proportions that determine which products fit correctly: shallow format with a wide base and short walls for pizza, donuts, flatbreads, and pastry trays, and deep format with taller walls for cakes, pastries, and stacked products. Backed by free dielines, zero die or plate charges, a low 100-box minimum, and 8 to 10 business day turnaround. Request your free quote today.
Custom Self Lock Cake Boxes
$0.15A self lock cake box builds without glue, closes without tape, and holds its corners through temperature changes that make adhesive-sealed boxes fail. The side flaps fold inward and the front extended tabs fold over and lock them in position, creating interlocked corners that are stronger than tape under carry pressure and stacking load.
Hexa builds custom self lock cake boxes from food-safe SBS or kraft in 16pt to 24pt board weights, with frosting clearance sized correctly for the decorated cake height, grease-resistant coating options for rich frostings and oil-based fillings, and windows positioned clear of the interlocking tab zone. Backed by free dielines, zero die or plate charges, a low 100-box minimum, and 8 to 10 business day turnaround. Request your free quote today.
Custom Seal End Boxes
$0.15A tuck-end box closes with friction. A seal end box closes with glue, and that difference is what makes it the standard for food, pharmaceutical, and high-volume retail packaging. The dust flaps fold in first, sealing the side gaps that a tuck-end leaves open.
The interior and exterior closure panels then overlap and seal completely, creating a closed, gapless, tamper-evident end. No corner openings. No contamination entry points. Available in food-safe SBS, kraft, and corrugated board. Hexa builds custom seal end boxes in single seal end (one glued end, one tuck end) and full seal end (both ends glued) formats, Backed by free dielines, zero die or plate charges, a low 100-box minimum, and 8 to 10 business day turnaround. Request your free quote today.
Custom Seal End Auto Bottom Boxes
$0.15Two structural upgrades in one box. The base is pre-glued and pops open in one motion with no folding sequence. The top seals completely across its full width with no gap, no tuck flap, and no corner opening that admits dust, moisture, or contamination. A seal end auto bottom box is the strongest, most secure folding carton format available for flat-shipping products.
Hexa builds them for pharmaceutical, food, hardware, and heavy retail where a tuck base or partial-flap top is a risk. Available in SBS, kraft, and corrugated board with factory-glued, glue-tab, or heat-seal top closure options. Backed by free dielines, zero die or plate charges, a low 100-box minimum, and 8 to 10 business day turnaround. Request your free quote today.