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Custom Vial Boxes With Inserts
$0.15A vial box without an insert is just a container. The vial moves, shifts, contacts the box walls, and eventually breaks. The insert is what turns a box into a protection system. Hexa builds custom vial boxes with inserts matched to the vial, the product, and the brand: EVA foam for fragile glass and maximum impact absorption, cardboard cradles for structure and cost efficiency, molded pulp for eco-forward brands that need a formed cavity, and thermoformed trays for retail display where the vial is visible through the insert surface.
Backed by free dielines, zero die or plate charges, a low 100-box minimum, and 8 to 10 business day turnaround for die-cut foam and cardboard inserts. Request your free quote today.
Custom Peptide Boxes
$0.15Peptide packaging in 2026 is not a commodity choice. A research supplier shipping to lab professionals needs anonymous, functional packaging that does not look like consumer branding. A commercial wellness brand needs a rigid magnetic box that communicates pharmaceutical credibility before the vial is seen. A clinical aesthetics distributor needs GMP-aligned materials, a COA document pocket, and a cold chain-compatible structure.
Hexa builds custom peptide boxes for all three contexts, sized to the vial format, structured for the distribution channel, and designed to the design language that actually builds trust in this market: clean sans-serif typography, clinical color palette, Backed by free dielines, zero die or plate charges, a low 100-box minimum, and 8 to 10 business day turnaround. Request your free quote today.
Custom Ampoule Boxes
$0.15An ampoule box is not a vial box. The ampoule has no cap, no stopper, and no crimp seal. It is a hermetically sealed glass container opened by snapping the neck, which means the neck is the most fragile point, the most likely to break in transit, and the part the packaging must protect most carefully.
Hexa builds custom ampoule boxes with inserts that support the ampoule body while keeping the neck free above the tray level, preventing neck-snap in transit while allowing the healthcare professional to grip and break the neck cleanly on opening. Backed by free dielines, zero die or plate charges, a low 100-box minimum, and 8 to 10 business day turnaround. Request your free quote today.
Custom 10ml Vial Boxes
$0.15The 10ml vial is the most commercially important size in the vial packaging market. It is the standard for pharmaceutical multi-dose injectables, the dominant format for peptide research and aesthetic medicine brands, the preferred size for cosmetic serum and hyaluronic acid filler packaging, and the universal essential oil roller bottle format, each with different packaging requirements.
Hexa builds custom 10ml vial boxes sized from the confirmed vial dimensions including the 20mm crimp cap height that most buyers forget, with insert options matched to the product weight and fragility, tamper-evident and cold chain options for regulated applications, and premium rigid magnetic formats for the peptide and aesthetic medicine brands that the market now expects. Low 100-box minimum, 8 to 10 business day turnaround. Request your free quote today.
Custom 5ml Vial Boxes
$0.15A 5ml vial is not one thing. A pharmaceutical injectable vial, an essential oil roller ball, a cosmetic dropper vial, and a perfume decant all hold 5ml and all require different box interiors because they have different diameters, different total heights including their caps, and different brand presentation requirements. Hexa builds custom 5ml vial boxes specified to the actual vial format: ISO 4R pharmaceutical crimp vials, roller ball essential oil vials with cap clearance, dropper cap cosmetic vials, and perfume decant formats.
Available in folding carton SBS, natural kraft, and rigid board with foam inserts and UV-blocking materials for photosensitive essential oil compounds. Backed by free dielines, zero die or plate charges, a low 100-box minimum, and 8 to 10 business day turnaround. Request your free quote today.
Custom 3ml Vial Boxes
$0.15The 3ml vial is the workhorse of pharmaceutical injectables, peptide research, and small-batch cosmetic serums. Getting its box right means starting from the actual ISO 2R dimensions, building the interior to hold a 16mm diameter vial with its crimp cap at full installed height, and choosing the right format for the buyer: folding carton SBS for pharmaceutical retail compliance copy, rigid magnetic closure for premium peptide branding, or UV-blocking materials for light-sensitive lyophilized compounds.
Hexa builds custom 3ml vial boxes sized from the ISO 2R standard, with foam insert options, tamper-evident closures, cold chain compatibility, and compliance copy panels planned before artwork is placed. Backed by free dielines, zero die or plate charges, a low 100-box minimum, and 8 to 10 business day turnaround. Request your free quote today.
Custom Cardboard Vial Boxes
$0.15Most buyers search for “cardboard vial boxes” and most suppliers say yes without explaining that cardboard is not a single material. It is a category that includes SBS for pharmaceutical retail, kraft for natural and organic brands, corrugated for shipping protection, and rigid board for premium gifting, each with different structural properties, print behavior, and regulatory suitability.
Hexa builds custom cardboard vial boxes in the board grade that matches the channel, the product, and the compliance requirement, sized to the vial with insert clearance built in and compliance copy panels planned before the artwork is placed. Backed by free dielines, zero die or plate charges, a low 100-box minimum, and 8 to 10 business day turnaround. Request your free quote today.
Custom Vial Labels
$0.15A vial label does more work per square centimeter than almost any other label format. It wraps a small cylinder, holds through refrigeration, oil contact, and repeated handling, carries mandatory compliance copy in a readable font size, and still has to communicate the brand. Hexa builds custom vial labels sized from your vial’s actual circumference and flat label zone, with adhesive matched to the storage environment, material matched to the surface contact, and compliance copy structured to meet the regulatory requirements of the product category.
Available in BOPP, PET, vinyl, and paper stocks, in permanent, removable, cryogenic, and solvent-resistant adhesive grades, on rolls or sheets. Backed by free dielines, zero die or plate charges, a low 100-label minimum, and 8 to 10 business day turnaround. Request your free quote today.
Custom Kraft Vial Boxes
$0.15A plastic bottle with a synthetic label does not tell the same story as a glass vial in a natural kraft box. Kraft vial packaging is a material choice that signals before the product is opened: natural, considered, and honest about what is inside. Hexa builds custom kraft vial boxes for essential oils, herbal supplements, aromatherapy, CBD, and organic personal care brands that want the packaging to reinforce the product story rather than contradict it.
Available in natural brown kraft or white kraft, and printed with dark inks for contrast on uncoated board or with a white ink underlay for full-color accuracy. Backed by free dielines, zero die or plate charges, a low 100-box minimum, and 8 to 10 business day turnaround. Request your free quote today.
Custom Vial Boxes With Foam Insert
$0.15The foam insert is what turns a vial box into a precision protection system. Without it the vial rattles, shifts, and eventually breaks. With the right foam, correctly cut to the vial’s exact dimensions, the glass sits suspended in its cavity from the moment the box closes to the moment the customer lifts the lid.
Hexa builds custom vial boxes with foam inserts using EVA, PE, or PU foam matched to the vial’s weight and fragility, die-cut or CNC-routed to the exact cavity dimensions with 2 to 4mm clearance per side, and finished in black, white, or custom color. Backed by free dielines, zero die or plate charges, a low 100-box minimum, and 8 to 10 business day turnaround. Request your free quote today.
Custom Two Piece Vial Boxes
$0.15A vial box without an insert is just a container waiting for the vial to rattle, shift, and break. A two piece vial box built to the correct tolerances is a precision system: the lid lifts cleanly off the base without binding, the insert holds the vial with 2 to 4mm of clearance per side so it cannot rattle or crack under pressure, and the interior height accounts for the crimp cap the most common measurement mistake in vial box ordering.
Hexa builds each from your vial’s exact diameter, body height, cap height, and leaflet requirements. Backed by free dielines, zero die or plate charges, a low 100-box minimum, and 8 to 10 business day turnaround. Request your free quote today.
Custom 24 Days Advent Calendar Boxes 2026
$0.15The 24-day advent calendar is the format that owns December. One door per day from December 1 to December 24, 24 daily brand touchpoints, and the most recognized countdown structure in retail gifting. Hexa builds custom 24 days advent calendar boxes for 2026 in every format buyers actually need: perforated flap, magnetic door, drawer-style, and hybrid rigid-paperboard builds, with cell sizes matched to your product range and every door face and inside panel printed in full color.
Grid layout, curation sequence, inside-door content brief, and 2026-specific deadline planning all covered before production begins. Backed by free dielines, zero die or plate charges, a low 100-box minimum. The 2026 holiday season planning window is open now. Order by September for December 1 delivery. Request your free quote today.











