Custom Reverse Tuck End Boxes (RTE)
$0.25
The Reverse Tuck Box is the cornerstone of retail packaging due to its cost-effectiveness and ease of assembly. At Hexa Custom Boxes, we engineer custom reverse tuck boxes using 16pt to 24pt SBS (Solid Bleached Sulfate) or premium Kraft. Unlike Straight Tuck boxes, the RTE design allows the front display panel to be completely clean, as the bottom flap tucks toward the rear.
We prioritize “High-Speed Assembly Compatibility,” ensuring our boxes are perfectly calibrated for both manual hand-packing and automated conveyor lines. From “Slim Cosmetics” to “Heavy-Duty Tech Parts,” our wholesale reverse tuck boxes are the industry standard for versatility.
Starting From 100 Boxes
High Quality Offset Printing
Custom Sizes & Style
8-10 Business Day Turnaround
Free Shipping
Recyclable
Discover our range of high-quality packaging materials designed to tailor your packaging order to perfection. From sturdy cardboard boxes to eco-friendly options, we have the ideal materials for your unique needs. Elevate your brand and protect your products with our customizable packaging solutions
Elevate your packaging with our premium add-ons. Choose from lamination, foiling, coatings, and other finishing options to create packaging that reflects your brand’s elegance and style. Tailor your order to your exact preferences for a distinctive and eye-catching presentation and make a lasting impression
Select from a range of packaging paper thicknesses, from 8pt to 28pt, to meet your specific needs. Rigid boxes demand greater thickness for durability and luxury, capable of supporting your product’s weight. Make a wise choice that aligns with your budget while ensuring your packaging exudes quality and resilience.
Experience worry-free shipping with our packaging solutions. Whether you choose ground or air shipments, we offer guaranteed insured freight options, ensuring your packaging orders arrive safely and securely. Relax knowing your products are in reliable hands from production to delivery.
Custom Reverse Tuck End Boxes: Cost-Efficiency & Structural Logic
The primary challenge of a Reverse Tuck End box is “Shelf-Squareness.” Because the flaps pull in opposite directions, a poorly engineered box can “twist” or lean over time. At Hexa Custom Boxes, we solve this with Balanced Score-Line Tension. We use specialized creasing matrices to ensure the tension on the top and bottom folds is perfectly equalized, keeping your custom printed reverse tuck end packaging perfectly vertical and professional on the shelf.
1. Material Engineering: The “High-Yield” Choice
The RTE is designed to maximize the number of boxes we can get from a single sheet of cardboard:
- Premium SBS (White): The gold standard for retail. It offers a smooth surface for vibrant, high-definition graphics and is available in various thicknesses (calipers) to match product weight.
- Recycled Kraft (Brown): For brands emphasizing sustainability. Our Kraft RTEs provide a rugged, “Earth-First” look while maintaining high tear-resistance.
- F-Flute Micro-Corrugated: For heavier items that still require the “tuck” style. This provides an internal cushion while maintaining a slim, non-bulky profile.
2. Structural Design: The “Nested” Advantage
The “Reverse” nature of the flaps is what makes this box a favorite for high-volume runs:
- Clean Front Face: Since the top flap tucks to the back and the bottom flap tucks to the front (or vice versa), the primary display panel is free of visible raw edges.
- Friction-Lock Slits: We add small “V-shaped” slits to the tuck flaps. These act as “hooks” that grab the dust flaps, ensuring the box doesn’t accidentally pop open under the weight of the product.
- Thumb-Notch Access: We can add a half-moon die-cut to the top flap to make it easier for customers to open the box without tearing the cardboard.
3. High-Definition Finishes: Elevating the Standard
- Matte & Gloss UV: Protect your graphics from the friction of shipping. A high-gloss finish makes colors pop, while matte provides a sophisticated, glare-free look.
- Silver & Gold Foil Stamping: Because RTEs are cost-efficient, many brands use the savings to add “Luxury Accents” like metallic foil logos.
- Scuff-Proof Lamination: Essential for dark-colored boxes (like black or navy), preventing the “white-line” scratches that can occur during retail handling.
4. Reverse Tuck End Sizing Guide
We optimize the “nesting” on our press sheets to give you the best possible unit price based on these common dimensions.
| Box Category | Typical Dimensions (L×W×H) | Target Products |
| The Slim | 1″ x 1″ x 5.5″ | Mascara / Eyeliners / Vape Pens |
| The Square | 2.5″ x 2.5″ x 2.5″ | 1.7oz Jars / Candles / Creams |
| The Bottle | 1.5″ x 1.5″ x 4″ | 30ml Serums / Essential Oils |
| The Tech | 4″ x 1″ x 6″ | Charging Cables / Phone Cases |
5. How to Order Your Custom Reverse Tuck End Boxes
We move your brand from “Sheet” to “Shelf” in five steps:
- Select Your Caliper: We’ll recommend a pt thickness based on your product’s weight and fragility.
- Choose Your Orientation: Decide if you want the flaps to tuck toward the front or the back.
- Upload Your Art: We provide Free Technical Dielines specifically optimized for “nested” printing.
- Technical Pre-Press: Our team verifies that no critical text is placed on the “Glue Tab” or “Score Lines.”
- Fast Fulfillment: Your boxes are delivered flat-packed (pre-glued) and arrive in 10-12 business days.
Ready to Optimize Your Packaging Budget?
Get the look you want at the price you need. From “Friction-Lock” flaps to “Metallic-Foil” logos, Hexa Custom Boxes is your partner in efficient packaging.
Our Capabilities
Global Sourcing
Price Match Guarantee
3D Design Services
Flexible Lead Times
High-Volume Printing
24/7 Support
Custom Payment Plans
Warehousing & Inventory
Frequently Asked Questions
Candle Boxes with Inserts
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We prioritize “Drop-Test” reliability by creating internal “Crush Zones” that absorb energy before it reaches the glass. Whether you are shipping 2-wick jars or delicate votive sets, our wholesale candle boxes with inserts ensure your brand remains intact, centered, and sophisticated.
Custom Pizza Liner
$0.15In the “Pizzeria and Italian Casual” sector, the liner is a functional safeguard. At Hexa Custom Boxes, we engineer custom pizza liners for everything from 7″ personal pans to 24″ XL party pies. Utilizing 35gsm to 55gsm premium greaseproof specialty papers or Corrugated Parchment, our pizza packaging is designed with “Vapor-Release Channels.”
We prioritize “Structural Integrity,” ensuring the liner doesn’t tear when sliced with a pizza wheel. From “Traditional Checkerboard” aesthetics to “Modern Minimalist” branding, our wholesale pizza liners are built for the heat, the grease, and the brand.
Custom Shower Gel Packaging
$0.25In the crowded personal care aisle, your packaging must communicate “Freshness” and “Luxury” while surviving a wet environment. At Hexa Custom Boxes, we engineer custom shower gel boxes that serve as a secondary protective layer for 100ml to 500ml bottles. Utilizing 18pt to 24pt moisture-resistant SBS (Solid Bleached Sulfate) or synthetic “Tree-Free” stocks, our shower gel packaging is designed with “Anti-Wick” edges to prevent water from traveling up the fibers.
We prioritize “Shelf-Presence” by offering high-definition offset printing that can handle complex botanical patterns and vibrant gradients. Whether for artisanal small-batch washes or mass-market launches, our wholesale shower gel boxes are built to hold the weight of liquid products while maintaining a high-end, dry-touch feel.
Custom Printed Paper Plates
$0.15A custom plate turns a meal into a marketing event. At Hexa Custom Boxes, we engineer custom printed paper plates that prioritize structural integrity and chemical safety. Utilizing heavy-duty, FDA-approved clay-coated boards and sustainable bagasse (sugarcane fiber) options, our custom paper plates are designed to resist “soggy-bottom” failure from heat and oils. We prioritize consumer safety by using specialized food-grade, low-migration inks that are odorless and heat-stable.
From vibrant 4-color process branding for corporate events to elegant, gold-foil-accented plates for luxury weddings, our wholesale paper plates feature a liquid-resistant aqueous coating that ensures your branding remains crisp and your plate remains rigid until the last bite. Elevate your hospitality or event brand with functional tableware that serves as a high-definition canvas for your logo.
Custom Hat Boxes
$0.25A premium hat is a statement piece that requires a fortress for its protection. At Hexa Custom Boxes, we engineer custom hat boxes that combine grand-scale presentation with high-performance structural integrity. Utilizing extra-thick 24pt SBS and heavy-duty rigid boards, our custom hat packaging is designed to prevent brim-warping and crown-compression during transit and long-term storage.
We prioritize product longevity by offering moisture-resistant coatings and pH-neutral linings that prevent felt and straw from degrading. From classic hexagonal “Hat Totes” with cotton-rope handles to luxury magnetic-closure squares, our wholesale hat boxes feature premium finishes like high-definition branding, soft-touch lamination, and metallic foiling. Elevate your millinery or streetwear brand with packaging that ensures your headwear maintains its “fresh-from-the-block” shape forever.
Custom Nail Polish Boxes
$0.15In the “Nail & Manicure” sector, the box is a color-accurate promise. At Hexa Custom Boxes, we engineer custom nail polish boxes to house standard 10ml to 15ml glass bottles. Utilizing 18pt to 22pt premium SBS (Solid Bleached Sulfate), our nail lacquer packaging is designed with “Anti-Crush” side-seams.
We prioritize “Optical Matching,” using high-saturation inks to reflect the specific shimmer, cream, or holographic finish of the polish inside. From “Salon-Grade Professional” blacks to “Neon-Vibrant” summer collections, our wholesale nail polish boxes are built to withstand the high-traffic environment of a beauty retail shelf.
Custom Freezer Paper
$0.15In the “Cold-Storage” and “Butcher-Shop” sector, the wrap is a preservation tool. At Hexa Custom Boxes, we engineer custom freezer paper to house everything from 1lb ground beef portions to full primal cuts. Utilizing 35lb to 50lb bleached Kraft base-sheets with a Polyethylene (PE) Lamination, our freezer packaging is designed for “Blood-Proof” performance.
We prioritize “Flexible Integrity,” ensuring the paper doesn’t crack or delaminate at temperatures as low as -40°F. From “Artisanal Butcher” typography to “Inventory-Ready” grid patterns, our wholesale freezer wraps are built for the deep-freeze and the retail display.
Custom Cardboard Boxes with Lids
$0.25A lid is more than a cover; it is a promise of what’s inside. At Hexa Custom Boxes, we engineer custom cardboard boxes with lids that provide a superior “unboxing friction”—the specific speed at which a lid slides off a base to create anticipation. Utilizing high-caliper 16pt to 24pt folding boards or 1200gsm rigid stocks, our custom two-piece boxes are designed for maximum stackability and structural “shoulder” strength.
We prioritize brand versatility by offering full-telescope, partial-telescope, and neck-box designs that accommodate everything from lightweight apparel to heavy industrial components. From soft-touch matte lamination to precision-cut internal fitments, our wholesale boxes with lids are built to survive the rigors of the global supply chain while maintaining a boutique aesthetic.
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