Custom Burger Paper
$0.15
In the “Fast-Casual” and “Gourmet Burger” sector, the wrap is a functional extension of the kitchen. At Hexa Custom Boxes, we engineer custom burger paper for everything from smash burgers to oversized brioche stacks. Utilizing 28gsm to 40gsm grease-proof specialty papers or PE-coated Kraft, our burger packaging is designed for “Dead-Fold” performance—meaning it stays wrapped exactly where you fold it.
We prioritize “Inert Flavor Profiles,” ensuring no paper-taste or ink-scent transfers to the food. From “Checkerboard Classic” patterns to “Minimalist Artisanal” logos, our wholesale burger wraps are built for the tray and the takeout bag.

Starting From 100 Boxes

High Quality Offset Printing

Custom Sizes & Style

8-10 Business Day Turnaround

Free Shipping

Recyclable
- Materials
- Add-Ons & Finishing
- Paper Weight
- Shipping
Discover our range of high-quality packaging materials designed to tailor your packaging order to perfection. From sturdy cardboard boxes to eco-friendly options, we have the ideal materials for your unique needs. Elevate your brand and protect your products with our customizable packaging solutions
Elevate your packaging with our premium add-ons. Choose from lamination, foiling, coatings, and other finishing options to create packaging that reflects your brand’s elegance and style. Tailor your order to your exact preferences for a distinctive and eye-catching presentation and make a lasting impression
Select from a range of packaging paper thicknesses, from 8pt to 28pt, to meet your specific needs. Rigid boxes demand greater thickness for durability and luxury, capable of supporting your product’s weight. Make a wise choice that aligns with your budget while ensuring your packaging exudes quality and resilience.
Experience worry-free shipping with our packaging solutions. Whether you choose ground or air shipments, we offer guaranteed insured freight options, ensuring your packaging orders arrive safely and securely. Relax knowing your products are in reliable hands from production to delivery.
Custom Burger Paper: Grease Resistance & Breathability
The primary challenge of burger wrapping is “Sogginess Control.” If the paper is too sealed, the bun steams itself into a sponge; if it’s too porous, the sauce leaks through. At Hexa Custom Boxes, we solve this with Micro-Porous Greaseproof Substrates. This material allows the bun to “breathe” while maintaining a chemical-free grease barrier that keeps oils trapped inside the wrap, preserving the structural integrity of the meal.
1. Material Science: The “Grill-to-Table” Substrate
We select papers based on your “Juice-Factor” and serving style:
- Bleached Greaseproof Paper: The industry standard for high-volume burger joints. It offers a clean, white background that makes vibrant brand colors “pop” while providing excellent oil resistance.
- Natural Unbleached Kraft: Perfect for “Farm-to-Table” or “Rustic” burger brands. It is 100% compostable and signals an eco-friendly, artisanal commitment to the customer.
- Foil-Laminated Wrap: The “Heat-King” for delivery-focused businesses. The aluminum layer reflects heat back into the burger, maintaining an optimal temperature for up to 20 minutes of transit.
2. Technical Design: The “No-Slip” Wrap
We engineer the paper texture and weight to ensure it grips the bun without sticking to it:
- Sheet-Fed Cut-Outs: Pre-cut 12″ x 12″ or 15″ x 15″ squares, optimized for fast-paced kitchen lines to ensure a consistent wrap every time.
- Burger Sleeves (Pockets): A “U-Fold” design that allows customers to eat the burger while keeping the bottom half protected, preventing sauce-drip on clothing.
- Interleaved Deli Sheets: Designed for tray liners and quick-grab service, engineered to pull out one-by-one without sticking together.
3. High-Definition Finishes: The “Appetizing” Signature
- Heat-Stable Vegetable Inks: We use 100% food-safe, soy-based inks that will not run, smear, or fade even when exposed to 180°F steam and animal fats.
- Full-Bleed Patterns: Cover the entire sheet with your brand’s colors or a repetitive logo pattern to ensure visibility regardless of how the burger is folded.
- Paraffin-Free Wax Coatings: Provides a high-gloss “Premium” finish and superior moisture resistance without the use of traditional, non-recyclable waxes.
4. The “Pitmaster” Sizing Guide
A “Total-Enclosure” wrap ensures that even the most loaded “Double-Bacon” stacks stay contained.
| Burger Type | Sheet Dimensions | Recommended Weight |
| Slider / Junior | 10″ x 10″ | 28gsm Light Wrap |
| Standard Burger | 12″ x 12″ | 34gsm Standard |
| Gourmet / XL Stack | 15″ x 15″ | 40gsm Heavy-Duty |
| Tray / Basket Liner | 12″ x 10″ | Textured Greaseproof |
5. How to Order Your Custom Burger Paper
We move your brand from the “Griddle” to the “Guest” in five steps:
- Select Your Fat-Resistance Level: Tell us if you serve lean patties or “Smashed” high-fat blends for “Kit-Calibration.”
- Define Your Dimensions: Choose the sheet size that minimizes paper waste based on your bun diameter.
- Upload Your Art: We provide Free Technical Templates optimized for center-logo or step-and-repeat layouts.
- Technical Pre-Press: Our team verifies that the inks used are compliant with local food-contact regulations.
- Fast Fulfillment: Your custom wraps arrive in 10-12 business days, ready to serve.
Ready to Wrap Your Best Burger Yet?
Your ingredients provide the taste, your packaging provides the experience. From “Grease-Shield” technology to “Eco-Friendly” Kraft, Hexa Custom Boxes is your partner in food-service excellence.
If you are scaling for multiple locations or launching a new delivery menu, our engineering team can audit your wrap-yield and material usage to maximize your budget. Simply share your existing estimate via our Beat My Quote Form to see how we can streamline your manufacturing and provide more value for your brand’s investment.
Our Capabilities
Global Sourcing
Price Match Guarantee
3D Design Services
Flexible Lead Times
High-Volume Printing
24/7 Support
Custom Payment Plans
Warehousing & Inventory
Frequently Asked Questions
Custom Rigid Mailers
$0.25In the “Art, Photography, & Legal” sectors, the rigid mailer is the ultimate guardian of flatness. At Hexa Custom Boxes, we engineer custom rigid mailers for limited-edition prints, vinyl records, high-end catalogs, and electronic certificates. Utilizing 20pt to 32pt Extra-Rigid SBS or Recycled Chipboard, our flat packaging is designed with “Pressure-Sensitive Peel-and-Seal.”
We prioritize “Corner-Impact Buffers,” ensuring that if the mailer is dropped on its point, the energy is absorbed by the board before reaching the contents. From “Clean-White Gloss” to “Rustic-Kraft Matte,” our wholesale rigid mailers are built for the gallery and the mailbox.
Custom Mini Cereal Boxes
$0.25Small size, big impact. At Hexa Custom Boxes, we engineer custom printed mini cereal boxes that capture the iconic nostalgia of the cereal aisle in a compact, hand-held format. Utilizing 14pt to 16pt SBS (Solid Bleached Sulfate), our mini cereal packaging is optimized for high-definition “micro-printing,” ensuring that even the smallest ingredient lists and QR codes are sharp and legible.
We prioritize the “Grab-and-Go” experience by offering reinforced tuck-top closures and auto-bottom designs that make these boxes perfect for hotel breakfast bars, airline snacks, and corporate trade show giveaways. From vibrant “Cartoon-Grade” gloss finishes to sophisticated matte-coated artisanal granola minis, our wholesale mini cereal boxes are built to stand upright and stand out.
Custom Nail Polish Boxes
$0.15In the “Nail & Manicure” sector, the box is a color-accurate promise. At Hexa Custom Boxes, we engineer custom nail polish boxes to house standard 10ml to 15ml glass bottles. Utilizing 18pt to 22pt premium SBS (Solid Bleached Sulfate), our nail lacquer packaging is designed with “Anti-Crush” side-seams.
We prioritize “Optical Matching,” using high-saturation inks to reflect the specific shimmer, cream, or holographic finish of the polish inside. From “Salon-Grade Professional” blacks to “Neon-Vibrant” summer collections, our wholesale nail polish boxes are built to withstand the high-traffic environment of a beauty retail shelf.
Custom Beard Oil Boxes
$0.15In the “Men’s Grooming” sector, the box is a tactile handshake. At Hexa Custom Boxes, we engineer custom beard oil boxes to house standard 1oz to 2oz amber bottles. Utilizing 18pt to 24pt premium SBS or Organic Recycled Kraft, our beard oil packaging is designed with “Dropper-Guard” internal heights.
We prioritize “High-Definition Texture,” using matte coatings to reflect the natural, woody, or citrus profiles of your scents. From “Old-School Barber” aesthetics to “Modern Minimalist” black-on-black designs, our wholesale beard oil boxes are built to survive the humid bathroom vanity environment.
Custom Candle Boxes
$0.15In the home fragrance and luxury décor market, the box is the silent ambassador of the scent within. At Hexa Custom Boxes, we engineer custom candle boxes that provide a reinforced “Outer Shell” for heavy glass jars and delicate wax pillars. Utilizing high-caliper 18pt to 28pt SBS (Solid Bleached Sulfate) or double-walled corrugated inserts, our custom candle packaging is designed to pass rigorous “Drop-Test” standards.
We prioritize the “Tactile Journey” by offering soft-touch laminations, metallic foil stamping, and custom internal fitments that lock the candle in place. Whether you are launching a “Minimalist Soy” line or a “Luxury Paraffin” collection, our wholesale candle boxes provide the structural security and aesthetic depth required for high-end retail and e-commerce.
Custom Glitter Boxes
$0.25In the “Cosmetic & Craft Decorative” sector, the box is a high-security vessel. At Hexa Custom Boxes, we engineer custom glitter boxes for cosmetic-grade face glitters, biodegradable craft sparkles, and high-end glitter pastes. Utilizing 16pt to 22pt premium SBS (Solid Bleached Sulfate) or Rigid Set-Up Boards, our glitter packaging is designed with “Hermetic Side-Seams.”
We prioritize “Particle-Retention Coatings,” ensuring that even the finest 0.004″ micro-glitter stays put. From “Iridescent Prism” finishes to “Sift-Proof Window” designs, our wholesale glitter boxes are built for the vanity, the craft shelf, and the retail display.
Custom Christmas Boxes with Lids
$0.25In the “Seasonal Retail & Luxury Gifting” sector, the box is the final presentation. At Hexa Custom Boxes, we engineer custom Christmas boxes with lids for gourmet food sets, apparel, high-end electronics, and corporate hampers. Utilizing 1200gsm Rigid Greyboard or 24pt Reinforced SBS, our holiday packaging is designed with “Corner-Stay Reinforcement” to prevent splitting under the weight of winter goods.
We prioritize “Chromatic Depth,” ensuring festive reds and greens are vivid and light-stable. From “Nordic-Matte” textures to “Foil-Stamped” elegance, our wholesale Christmas boxes are built for the shelf and the space beneath the tree.
Custom Food Basket Liners
$0.15In the “Dine-In & Casual” sector, the liner is the stage for your product. At Hexa Custom Boxes, we engineer custom food basket liners for plastic, wire, and wicker serving vessels. Utilizing 35gsm to 55gsm high-density greaseproof papers, our printed liners are designed with “Edge-to-Edge” coverage.
We prioritize “Formula Stability,” ensuring the paper doesn’t become brittle or release odors under heat lamps. From “Pub-Style Classic” newsprint designs to “Modern Minimalist” branding, our wholesale basket liners are built for the heavy-duty demands of a high-volume kitchen.
Order a Sample Kit
Get Free Consultation and Order Your Sample Kit to feel More Confident for Choosing Hexa Custom Boxes as your product packaging partner.







