Custom Burger Boxes
$0.25
In the fast-casual and gourmet burger market, the box is part of the meal experience. At Hexa Custom Boxes, we engineer custom printed burger boxes that balance insulation with breathability. Utilizing 18pt to 24pt food-grade SBS (Solid Bleached Sulfate) or corrugated F-flute, our custom burger packaging is designed to withstand high-fat content and steam without losing structural integrity.
We prioritize “On-the-Go” functionality with integrated lock-tabs and grease-resistant internal coatings that prevent “oil-seep.” From “Clamshell” classics to premium “Slide-Out” drawers, our wholesale burger boxes are built to hold the heat, protect the stack, and showcase your brand in high-definition.
Starting From 100 Boxes
High Quality Offset Printing
Custom Sizes & Style
8-10 Business Day Turnaround
Free Shipping
Recyclable
Discover our range of high-quality packaging materials designed to tailor your packaging order to perfection. From sturdy cardboard boxes to eco-friendly options, we have the ideal materials for your unique needs. Elevate your brand and protect your products with our customizable packaging solutions
Elevate your packaging with our premium add-ons. Choose from lamination, foiling, coatings, and other finishing options to create packaging that reflects your brand’s elegance and style. Tailor your order to your exact preferences for a distinctive and eye-catching presentation and make a lasting impression
Select from a range of packaging paper thicknesses, from 8pt to 28pt, to meet your specific needs. Rigid boxes demand greater thickness for durability and luxury, capable of supporting your product’s weight. Make a wise choice that aligns with your budget while ensuring your packaging exudes quality and resilience.
Experience worry-free shipping with our packaging solutions. Whether you choose ground or air shipments, we offer guaranteed insured freight options, ensuring your packaging orders arrive safely and securely. Relax knowing your products are in reliable hands from production to delivery.
Custom Burger Boxes: Heat Retention & Bun-Integrity Science
The primary failure of generic burger wraps or thin boxes is “Steam-Trap.” If a box doesn’t breathe, the condensation turns a toasted brioche bun into a wet sponge. At Hexa Custom Boxes, we solve this with Precision-Vented Engineering. Our boxes are designed with micro-vents that allow excess steam to escape while trapped air pockets maintain the internal temperature. This ensures your custom printed burger packaging delivers a “Fresh-off-the-Flattop” experience every time.
1. Material Engineering: The Grease-Wall Matrix
Burgers are heavy in fats and sauces, the material must be “Wick-Resistant” to maintain a professional look:
- Grease-Proof SBS Board: Our premium white board, treated with a food-safe aqueous coating. It prevents sauces and beef tallow from soaking into the fibers, keeping your custom branding vibrant and dry.
- Corrugated F-Flute (Micro-Flute): The ultimate choice for “Heavy-Duty” or loaded burgers. It provides superior thermal insulation and “Crush-Resistance,” making it perfect for delivery-heavy business models.
- Natural Kraft (Unbleached): Offers a “Farm-to-Table” aesthetic. It is 100% compostable and provides excellent breathability for crispy chicken burgers or classic patties.
2. Structural Design: Engineered for the “Last Mile”
A burger box must remain rigid even when stacked inside a delivery driver’s thermal bag:
- Snap-Lock Clamshell: Features a secure front-locking tab that prevents the lid from popping open during bumpy transit.
- Reinforced “Shoulder” Joints: We use wide-score lines to ensure the corners of the box act as pillars, allowing multiple burgers to be stacked without the bottom box crushing.
- Built-in Dipping Wells: We can engineer custom compartments within the box to hold sauce cups, ensuring they stay upright and don’t spill onto the bun.
3. High-Impact Finishes: The Street-Food Billboard
- Matte & Gloss Contrast: Use a “Grit-Touch” matte finish for a premium feel, with a “High-Gloss” Spot UV on your logo to catch the light in low-lit restaurant environments.
- Heat-Stable Inks: We use specialized vegetable-based inks that won’t “off-gas” or smell when exposed to the high heat of a fresh burger.
- Full-Bleed Internal Print: Print a “Thank You” or a brand story on the inside of the lid. It’s the first thing the customer sees when they open the box, creating an instant “Instagrammable” moment.
4. The Perfect Fit Sizing Guide
Choosing the right volume prevents “Topping-Slide” and ensures the burger stays centered.
| Box Style | Dimensions (L×W×H) | Best Used For |
| The Slider Box | 3.5″ x 3.5″ x 2.5″ | Individual sliders or kids’ meals |
| The Standard Classic | 4″ x 4″ x 3″ | Standard quarter-pounder burgers |
| The Gourmet Tall | 5″ x 5″ x 4″ | High-stack burgers with brioche buns |
| The Loaded Monster | 6″ x 6″ x 4.5″ | Burgers with extra toppings (onion rings, etc.) |
| The Burger + Side | 9″ x 5″ x 3″ | Combo box for burger and fries |
5. How to Order Your Custom Burger Boxes
We streamline your order from the kitchen to the counter in five steps:
- Select Your Board: Choose SBS for high-color graphics or Corrugated for maximum heat retention.
- Define Your Dimensions: We offer custom sizing to match your specific bun diameter and stack height.
- Upload Your Art: We provide free color matching to ensure your brand’s “Signature Red” or “Mustard Yellow” is perfect.
- Technical Pre-Press: Our engineers verify “Tab-Tension” to ensure the box stays locked during delivery.
- Fast Fulfillment: Your boxes are shipped flat and delivered in 10-12 business days to maximize your storage space.
Ready to Serve a Better Burger Experience?
Your burger is the star; give it a stage that keeps it hot and fresh. From “Grease-Wall” technology to “Snap-Lock” security, Hexa Custom Boxes is your partner in fast-food excellence.
Beat My Quote
Already have a quote for wholesale burger boxes? We are here to help you improve your quality and your margins. Use our “Beat My Quote“ form and upload your current estimate, and our team will provide a technical review and a better offer.
Our Capabilities
Global Sourcing
Price Match Guarantee
3D Design Services
Flexible Lead Times
High-Volume Printing
24/7 Support
Custom Payment Plans
Warehousing & Inventory
Frequently Asked Questions
Custom Printed Cream Boxes
$0.25In the premium skincare market, the “Cream Box” is a symbol of hydration and luxury. At Hexa Custom Boxes, we engineer custom cream boxes to house 15ml to 100ml jars. Utilizing 18pt to 24pt premium SBS (Solid Bleached Sulfate), our cream packaging is designed with “Anti-Burst” bottom panels.
We prioritize “Information Architecture,” providing sharp, legible printing for complex ingredient lists and application rituals. From “Pearlized White” clinical aesthetics to “Deep-Embossed” luxury night creams, our wholesale cream boxes are built to communicate “High-Performance Hydration.”
Custom Cereal Boxes
$0.25In the crowded breakfast aisle, your packaging has less than two seconds to win a customer. At Hexa Custom Boxes, we engineer custom cereal boxes that combine structural durability with high-definition graphic fidelity. Utilizing premium 18pt to 24pt SBS (Solid Bleached Sulfate) and recycled Kraft boards, our custom cereal packaging is built to maintain its sharp, rectangular silhouette even when stacked under weight.
We prioritize food safety by using FDA-compliant, low-migration inks and “scent-vault” coatings that prevent cardboard odors from affecting the flavor of your product. From standard family-sized boxes to “on-the-go” mini cartons, our custom printed cereal boxes feature easy-open tabs and re-closable “tuck-top” flaps for maximum consumer convenience. Elevate your morning brand with engineering that ensures every bowl is as crunchy and fresh as the first.
Custom Poly Mailers
$0.15Custom poly mailers are an excellent way to showcase your shipping items and branding while also maintaining a professional look. These lightweight, tear-resistant mailers provide professional brand craftsmanship which is essential for your products. Any kind of business can ship apparel, accessories, or soft goods using these stylish and cost-effective mailers. You could be an e-commerce store, subscription box business or boutique.
Boost your brand visibility with custom poly mailers because they can be printed with your logo, design, or marketing message. They are available in multiple sizes, colors, and finishes. Their waterproof, self-sealing, tamper-proof design offers safe delivery and effortless packaging. Custom packaging that leaves an everlasting impression on your customers – upgrade your shipping with Siouxland Screen Printing today!
Custom Pizza Liner
$0.15Highly presentable and made to keep pizzas fresh and flavorful is the Custom Pizza Liner by Hexa Custom Boxes. They are made with food safe and grease resistant paper which helps to soak and absorb excess oil while keeping the pizza from getting soggy.
With custom printing options, This pizza liner proves to be a great way to make your brand stand out. You can print your logo, brand colors, and custom messages to your customers creating a great and memorable unboxing experience. Your packaging will do the marketing for you.
While service is busy, our pizza liners are easy to handle in and out from the packaging. Custom Pizza Liners are made to ease the service and also to make the brand impression better. Our Custom Pizza Liners make it easier for your pizzas to travel, look better and also, make a great brand impression to your customers.
Custom Box Inserts
$0.25Boost the sophistication and protection of your products with custom box inserts that suit your box’s design. From foam, and cardboard, to molded inserts, we create whichever design will encapsulate your products professionally while keeping them intact. Our cosmetic, electronic, and even food product inserts help keep them in position and damage-free during shipping, ensuring an exquisite unpacking experience.
Our box inserts are custom-made to allow precise die-cut shapes, branding and even materials to customize the packaging design. We guarantee the perfect fit whether you require luxury inserts for high-end products or sturdy dividers for bulk packaging. Use these inserts not only to protect the product, but to add to the overall appeal.
Custom Hair Extension Packaging
$0.25Custom packaging for hair extensions will make your brand hair raising. Your extensions will be secured and beautifully presented thanks to our stylish and protective packaging which makes sure your extensions are tangle free. You can pick from light weight boxes, magnetic closures, drawer style boxes, and resealable pouches to best represent your brand. With custom printing, embossing, foil stamping and window cutouts available, your packaging will be noticed at stores and online.
No matter if you sell clip-in or tape in, our hair extension packaging is your best option. Your customers will be amazed by the packaging which enhances the unboxing experience. Hair brands will get the sophistication they seek with the custom packaging. Order today! 💇♀️✨
Custom Luxury Cosmetic Packaging
$0.25Luxury packaging is where “Packaging” becomes “Furniture.” At Hexa Custom Boxes, we engineer custom luxury cosmetic boxes using heavy-duty 2.5mm to 3.5mm rigid chipboard or “Extra-Thick” 24pt SBS for folding cartons. Our high-end cosmetic packaging is designed for the “Slow Reveal”—utilizing friction-calibrated sleeves or magnetic flip-tops that offer just enough resistance to build anticipation.
We prioritize “Optical Purity” by offering deep-pigment inks and high-refractive foils that maintain their brilliance under boutique lighting. From “Diamond-Cut” perfumes to “Gold-Plated” skincare sets, our wholesale luxury cosmetic packaging is the final word in brand authority.
Custom Hat Boxes
$0.25A premium hat is a statement piece that requires a fortress for its protection. At Hexa Custom Boxes, we engineer custom hat boxes that combine grand-scale presentation with high-performance structural integrity. Utilizing extra-thick 24pt SBS and heavy-duty rigid boards, our custom hat packaging is designed to prevent brim-warping and crown-compression during transit and long-term storage.
We prioritize product longevity by offering moisture-resistant coatings and pH-neutral linings that prevent felt and straw from degrading. From classic hexagonal “Hat Totes” with cotton-rope handles to luxury magnetic-closure squares, our wholesale hat boxes feature premium finishes like high-definition branding, soft-touch lamination, and metallic foiling. Elevate your millinery or streetwear brand with packaging that ensures your headwear maintains its “fresh-from-the-block” shape forever.
Order a Sample Kit
Get Free Consultation and Order Your Sample Kit to feel More Confident for Choosing Hexa Custom Boxes as your product packaging partner.
