Custom Burger Boxes
$0.25
In the fast-casual and gourmet burger market, the box is part of the meal experience. At Hexa Custom Boxes, we engineer custom printed burger boxes that balance insulation with breathability. Utilizing 18pt to 24pt food-grade SBS (Solid Bleached Sulfate) or corrugated F-flute, our custom burger packaging is designed to withstand high-fat content and steam without losing structural integrity.
We prioritize “On-the-Go” functionality with integrated lock-tabs and grease-resistant internal coatings that prevent “oil-seep.” From “Clamshell” classics to premium “Slide-Out” drawers, our wholesale burger boxes are built to hold the heat, protect the stack, and showcase your brand in high-definition.
Starting From 100 Boxes
High Quality Offset Printing
Custom Sizes & Style
8-10 Business Day Turnaround
Free Shipping
Recyclable
Discover our range of high-quality packaging materials designed to tailor your packaging order to perfection. From sturdy cardboard boxes to eco-friendly options, we have the ideal materials for your unique needs. Elevate your brand and protect your products with our customizable packaging solutions
Elevate your packaging with our premium add-ons. Choose from lamination, foiling, coatings, and other finishing options to create packaging that reflects your brand’s elegance and style. Tailor your order to your exact preferences for a distinctive and eye-catching presentation and make a lasting impression
Select from a range of packaging paper thicknesses, from 8pt to 28pt, to meet your specific needs. Rigid boxes demand greater thickness for durability and luxury, capable of supporting your product’s weight. Make a wise choice that aligns with your budget while ensuring your packaging exudes quality and resilience.
Experience worry-free shipping with our packaging solutions. Whether you choose ground or air shipments, we offer guaranteed insured freight options, ensuring your packaging orders arrive safely and securely. Relax knowing your products are in reliable hands from production to delivery.
Custom Burger Boxes: Heat Retention & Bun-Integrity Science
The primary failure of generic burger wraps or thin boxes is “Steam-Trap.” If a box doesn’t breathe, the condensation turns a toasted brioche bun into a wet sponge. At Hexa Custom Boxes, we solve this with Precision-Vented Engineering. Our boxes are designed with micro-vents that allow excess steam to escape while trapped air pockets maintain the internal temperature. This ensures your custom printed burger packaging delivers a “Fresh-off-the-Flattop” experience every time.
1. Material Engineering: The Grease-Wall Matrix
Burgers are heavy in fats and sauces, the material must be “Wick-Resistant” to maintain a professional look:
- Grease-Proof SBS Board: Our premium white board, treated with a food-safe aqueous coating. It prevents sauces and beef tallow from soaking into the fibers, keeping your custom branding vibrant and dry.
- Corrugated F-Flute (Micro-Flute): The ultimate choice for “Heavy-Duty” or loaded burgers. It provides superior thermal insulation and “Crush-Resistance,” making it perfect for delivery-heavy business models.
- Natural Kraft (Unbleached): Offers a “Farm-to-Table” aesthetic. It is 100% compostable and provides excellent breathability for crispy chicken burgers or classic patties.
2. Structural Design: Engineered for the “Last Mile”
A burger box must remain rigid even when stacked inside a delivery driver’s thermal bag:
- Snap-Lock Clamshell: Features a secure front-locking tab that prevents the lid from popping open during bumpy transit.
- Reinforced “Shoulder” Joints: We use wide-score lines to ensure the corners of the box act as pillars, allowing multiple burgers to be stacked without the bottom box crushing.
- Built-in Dipping Wells: We can engineer custom compartments within the box to hold sauce cups, ensuring they stay upright and don’t spill onto the bun.
3. High-Impact Finishes: The Street-Food Billboard
- Matte & Gloss Contrast: Use a “Grit-Touch” matte finish for a premium feel, with a “High-Gloss” Spot UV on your logo to catch the light in low-lit restaurant environments.
- Heat-Stable Inks: We use specialized vegetable-based inks that won’t “off-gas” or smell when exposed to the high heat of a fresh burger.
- Full-Bleed Internal Print: Print a “Thank You” or a brand story on the inside of the lid. It’s the first thing the customer sees when they open the box, creating an instant “Instagrammable” moment.
4. The Perfect Fit Sizing Guide
Choosing the right volume prevents “Topping-Slide” and ensures the burger stays centered.
| Box Style | Dimensions (L×W×H) | Best Used For |
| The Slider Box | 3.5″ x 3.5″ x 2.5″ | Individual sliders or kids’ meals |
| The Standard Classic | 4″ x 4″ x 3″ | Standard quarter-pounder burgers |
| The Gourmet Tall | 5″ x 5″ x 4″ | High-stack burgers with brioche buns |
| The Loaded Monster | 6″ x 6″ x 4.5″ | Burgers with extra toppings (onion rings, etc.) |
| The Burger + Side | 9″ x 5″ x 3″ | Combo box for burger and fries |
5. How to Order Your Custom Burger Boxes
We streamline your order from the kitchen to the counter in five steps:
- Select Your Board: Choose SBS for high-color graphics or Corrugated for maximum heat retention.
- Define Your Dimensions: We offer custom sizing to match your specific bun diameter and stack height.
- Upload Your Art: We provide free color matching to ensure your brand’s “Signature Red” or “Mustard Yellow” is perfect.
- Technical Pre-Press: Our engineers verify “Tab-Tension” to ensure the box stays locked during delivery.
- Fast Fulfillment: Your boxes are shipped flat and delivered in 10-12 business days to maximize your storage space.
Ready to Serve a Better Burger Experience?
Your burger is the star; give it a stage that keeps it hot and fresh. From “Grease-Wall” technology to “Snap-Lock” security, Hexa Custom Boxes is your partner in fast-food excellence.
Beat My Quote
Already have a quote for wholesale burger boxes? We are here to help you improve your quality and your margins. Use our “Beat My Quote“ form and upload your current estimate, and our team will provide a technical review and a better offer.
Our Capabilities
Global Sourcing
Price Match Guarantee
3D Design Services
Flexible Lead Times
High-Volume Printing
24/7 Support
Custom Payment Plans
Warehousing & Inventory
Frequently Asked Questions
Custom Pizza Boxes
$0.25A pizza box is the final stage of the cooking process. At Hexa Custom Boxes, we engineer custom pizza boxes that balance heat retention with moisture release, ensuring your crust stays crisp from the oven to the doorstep. Utilizing high-flute corrugated B-flute and E-flute boards, our custom pizza packaging provides superior crush resistance for stacking in delivery vehicles.
We prioritize food safety and brand impact by using FDA-approved, grease-resistant liners and high-definition, heat-stable inks that won’t “gas off” under high temperatures. From traditional square mailers to innovative octagonal venting structures, our wholesale pizza boxes are designed to reduce heat loss and eliminate “soggy box syndrome.” Elevate your pizzeria’s branding with sustainable, 100% compostable materials that turn every delivery into a premium marketing moment.
Custom Popcorn Boxes
$0.25In the cinema, event, and gourmet snack industry, the box is a high-visibility marketing tool. At Hexa Custom Boxes, we engineer custom printed popcorn boxes that offer a premium tactile experience without the greasy aftermath. Utilizing 16pt to 22pt food-grade SBS (Solid Bleached Sulfate) or grease-resistant Kraft, our custom popcorn packaging is designed with a “Tapered-Rigidity” profile, allowing for easy handheld consumption.
We prioritize retail efficiency with “Auto-Bottom” designs that snap open instantly and grease-proof internal coatings that repel butter and seasonings. From classic “Scalloped-Top” open containers to “Re-closable” gourmet boxes, our wholesale popcorn boxes are built to hold the heat and the flavor.
Custom Fish and Chip Paper
$0.15Enhance your food presentation with high-quality Custom Fish and Chip Paper designed for both function and branding. Perfect for restaurants, food trucks, and takeaways, this paper keeps food fresh while absorbing excess grease. It offers a clean, professional look that elevates the customer experience without compromising food quality.
Our Custom Fish and Chip Paper is fully customizable with your logo, patterns, or brand colors. Made from food-safe, grease-resistant materials, it’s ideal for wrapping fried items, snacks, and street food. Whether you want a classic newspaper style or a modern branded design, our printed sheets help reinforce your brand while keeping servings neat, hygienic, and visually appealing.
Custom Concealer Boxes
$0.25In the competitive “Complexion” category, clarity is the key to conversion. At Hexa Custom Boxes, we engineer custom concealer boxes that house 5ml to 15ml wands or pots. Utilizing 18pt to 22pt premium SBS (Solid Bleached Sulfate), our concealer packaging is optimized for high-resolution graphics that differentiate between “Fair,” “Honey,” and “Deep” tones with 100% accuracy.
We prioritize “Leak-Prevention Security” by using tight-tolerance tuck-ends that keep the component upright, preventing formula migration into the cap. From “High-Coverage” matte boxes to “Radiant-Finish” holographic wraps, our wholesale concealer boxes are built to simplify the customer’s shade-matching journey.
Custom Butter Paper
$0.15In the “Dairy and Gourmet Provisions” sector, the wrap is a guardian of freshness. At Hexa Custom Boxes, we engineer custom butter paper for everything from 100g artisanal pats to 500g commercial blocks. Utilizing 35gsm to 55gsm premium vegetable parchment or Dry-Waxed Greaseproof paper, our butter packaging is designed for “Total Surface Release”—ensuring the product never sticks to the wrap, even when refrigerated.
We prioritize “Odor Inertness,” ensuring that no chemical ink scent migrates into the fat solids. From “Rustic Farmhouse” Kraft textures to “Luxury Gold-Leaf” foil laminates, our wholesale butter wraps are built for the creamery and the high-end kitchen.
Custom Rigid Candle Boxes
$0.25In the ultra-luxury home fragrance market, the box is a permanent keepsake, not disposable waste. At Hexa Custom Boxes, we engineer custom rigid candle boxes using a 2mm to 4mm thick chipboard core wrapped in premium art paper or specialty textures. These boxes are delivered pre-assembled and do not require folding, providing immense “Top-Load” strength for stacking in high-end boutiques.
We prioritize “Visual Weight” by offering deep-embossing, magnetic closures, and luxury liners. Whether you are producing limited-edition ceramic vessels or heavy crystal jars, our wholesale rigid candle boxes provide a museum-grade presentation that protects your brand’s prestige.
Custom Subscription Boxes
$0.25Capture the hearts of your clients by including custom subscription boxes with every delivery. You can run a lifestyle, fashion, food, or beauty subscription service and our elegant packaging will ensure that your products are delivered with style. Our custom subscription boxes will allow you to create an unforgettable unboxing experience with superb quality materials that your customers will look forward to again and again. Our boxes also have limitless possibilities when it comes to personalization, from different shapes and finishes to embossing and foil stamping, and insert boxes.
Protect your products and reinforce your brand identity with our subscription boxes. All of our boxes are eco-friendly, durable, and can take a beating. Capture new customers and keep existing ones engaged. Stand out from the competition and let our subscription boxes reflect the true quality and creativity of your business.
Makeup Tool Boxes
$0.25Gift and keep all your beauty tools in one place with our extraordinary Makeup Tool Boxes. Comb, brushes, blenders, tweezers, and lash curlers; everything is beautifully kept and organized in our boxes. Our sturdy makeup tool boxes perfectly balance style, function, as well as reliability.Â
 For businesses seeking to create an alluring brand image, we make custom boxes where you get to shape and define every inch of its design. Choose the shape and size of the boxes, then pick the type of finish, whether matte, gloss, foil, or even an embossed logo. You can also add customized branded makeup tools and window cutouts to display the contents inside while ensuring the items are secured. Your brand won’t only be remembered with eye-catching boxes but also during every unboxing experience with our custom printed makeup tool boxes.
Order a Sample Kit
Get Free Consultation and Order Your Sample Kit to feel More Confident for Choosing Hexa Custom Boxes as your product packaging partner.
