Custom Burger Boxes
$0.25
In the fast-casual and gourmet burger market, the box is part of the meal experience. At Hexa Custom Boxes, we engineer custom printed burger boxes that balance insulation with breathability. Utilizing 18pt to 24pt food-grade SBS (Solid Bleached Sulfate) or corrugated F-flute, our custom burger packaging is designed to withstand high-fat content and steam without losing structural integrity.
We prioritize “On-the-Go” functionality with integrated lock-tabs and grease-resistant internal coatings that prevent “oil-seep.” From “Clamshell” classics to premium “Slide-Out” drawers, our wholesale burger boxes are built to hold the heat, protect the stack, and showcase your brand in high-definition.
Starting From 100 Boxes
High Quality Offset Printing
Custom Sizes & Style
8-10 Business Day Turnaround
Free Shipping
Recyclable
Discover our range of high-quality packaging materials designed to tailor your packaging order to perfection. From sturdy cardboard boxes to eco-friendly options, we have the ideal materials for your unique needs. Elevate your brand and protect your products with our customizable packaging solutions
Elevate your packaging with our premium add-ons. Choose from lamination, foiling, coatings, and other finishing options to create packaging that reflects your brand’s elegance and style. Tailor your order to your exact preferences for a distinctive and eye-catching presentation and make a lasting impression
Select from a range of packaging paper thicknesses, from 8pt to 28pt, to meet your specific needs. Rigid boxes demand greater thickness for durability and luxury, capable of supporting your product’s weight. Make a wise choice that aligns with your budget while ensuring your packaging exudes quality and resilience.
Experience worry-free shipping with our packaging solutions. Whether you choose ground or air shipments, we offer guaranteed insured freight options, ensuring your packaging orders arrive safely and securely. Relax knowing your products are in reliable hands from production to delivery.
Custom Burger Boxes: Heat Retention & Bun-Integrity Science
The primary failure of generic burger wraps or thin boxes is “Steam-Trap.” If a box doesn’t breathe, the condensation turns a toasted brioche bun into a wet sponge. At Hexa Custom Boxes, we solve this with Precision-Vented Engineering. Our boxes are designed with micro-vents that allow excess steam to escape while trapped air pockets maintain the internal temperature. This ensures your custom printed burger packaging delivers a “Fresh-off-the-Flattop” experience every time.
1. Material Engineering: The Grease-Wall Matrix
Burgers are heavy in fats and sauces, the material must be “Wick-Resistant” to maintain a professional look:
- Grease-Proof SBS Board: Our premium white board, treated with a food-safe aqueous coating. It prevents sauces and beef tallow from soaking into the fibers, keeping your custom branding vibrant and dry.
- Corrugated F-Flute (Micro-Flute): The ultimate choice for “Heavy-Duty” or loaded burgers. It provides superior thermal insulation and “Crush-Resistance,” making it perfect for delivery-heavy business models.
- Natural Kraft (Unbleached): Offers a “Farm-to-Table” aesthetic. It is 100% compostable and provides excellent breathability for crispy chicken burgers or classic patties.
2. Structural Design: Engineered for the “Last Mile”
A burger box must remain rigid even when stacked inside a delivery driver’s thermal bag:
- Snap-Lock Clamshell: Features a secure front-locking tab that prevents the lid from popping open during bumpy transit.
- Reinforced “Shoulder” Joints: We use wide-score lines to ensure the corners of the box act as pillars, allowing multiple burgers to be stacked without the bottom box crushing.
- Built-in Dipping Wells: We can engineer custom compartments within the box to hold sauce cups, ensuring they stay upright and don’t spill onto the bun.
3. High-Impact Finishes: The Street-Food Billboard
- Matte & Gloss Contrast: Use a “Grit-Touch” matte finish for a premium feel, with a “High-Gloss” Spot UV on your logo to catch the light in low-lit restaurant environments.
- Heat-Stable Inks: We use specialized vegetable-based inks that won’t “off-gas” or smell when exposed to the high heat of a fresh burger.
- Full-Bleed Internal Print: Print a “Thank You” or a brand story on the inside of the lid. It’s the first thing the customer sees when they open the box, creating an instant “Instagrammable” moment.
4. The Perfect Fit Sizing Guide
Choosing the right volume prevents “Topping-Slide” and ensures the burger stays centered.
| Box Style | Dimensions (L×W×H) | Best Used For |
| The Slider Box | 3.5″ x 3.5″ x 2.5″ | Individual sliders or kids’ meals |
| The Standard Classic | 4″ x 4″ x 3″ | Standard quarter-pounder burgers |
| The Gourmet Tall | 5″ x 5″ x 4″ | High-stack burgers with brioche buns |
| The Loaded Monster | 6″ x 6″ x 4.5″ | Burgers with extra toppings (onion rings, etc.) |
| The Burger + Side | 9″ x 5″ x 3″ | Combo box for burger and fries |
5. How to Order Your Custom Burger Boxes
We streamline your order from the kitchen to the counter in five steps:
- Select Your Board: Choose SBS for high-color graphics or Corrugated for maximum heat retention.
- Define Your Dimensions: We offer custom sizing to match your specific bun diameter and stack height.
- Upload Your Art: We provide free color matching to ensure your brand’s “Signature Red” or “Mustard Yellow” is perfect.
- Technical Pre-Press: Our engineers verify “Tab-Tension” to ensure the box stays locked during delivery.
- Fast Fulfillment: Your boxes are shipped flat and delivered in 10-12 business days to maximize your storage space.
Ready to Serve a Better Burger Experience?
Your burger is the star; give it a stage that keeps it hot and fresh. From “Grease-Wall” technology to “Snap-Lock” security, Hexa Custom Boxes is your partner in fast-food excellence.
Beat My Quote
Already have a quote for wholesale burger boxes? We are here to help you improve your quality and your margins. Use our “Beat My Quote“ form and upload your current estimate, and our team will provide a technical review and a better offer.
Our Capabilities
Global Sourcing
Price Match Guarantee
3D Design Services
Flexible Lead Times
High-Volume Printing
24/7 Support
Custom Payment Plans
Warehousing & Inventory
Frequently Asked Questions
Custom Donut Boxes
$0.25A great donut deserves a pedestal, not just a container. At Hexa Custom Boxes, we engineer custom donut boxes that act as a freshness-preserving vault for your confectionery art. Utilizing FDA-approved, high-caliper 18pt to 24pt SBS (Solid Bleached Sulfate) and grease-resistant Kraft, our packaging is designed to prevent oil-wicking that causes unappealing dark spots on your branding.
We prioritize the customer’s visual journey by offering high-clarity window patching and auto-bottom structures for lightning-fast assembly during morning rushes. Whether you’re a boutique sourdough donut shop or a high-volume franchise, our wholesale donut boxes provide the structural shoulder strength to stack high without crushing the frosting.
Custom Freezer Paper
$0.15In the “Cold-Storage” and “Butcher-Shop” sector, the wrap is a preservation tool. At Hexa Custom Boxes, we engineer custom freezer paper to house everything from 1lb ground beef portions to full primal cuts. Utilizing 35lb to 50lb bleached Kraft base-sheets with a Polyethylene (PE) Lamination, our freezer packaging is designed for “Blood-Proof” performance.
We prioritize “Flexible Integrity,” ensuring the paper doesn’t crack or delaminate at temperatures as low as -40°F. From “Artisanal Butcher” typography to “Inventory-Ready” grid patterns, our wholesale freezer wraps are built for the deep-freeze and the retail display.
Custom CBD Tincture Boxes
$0.25In the rapidly evolving cannabinoid market, your packaging is your primary trust-builder. At Hexa Custom Boxes, we engineer custom CBD tincture boxes that protect delicate 10ml to 60ml glass bottles from light exposure and physical impact. Utilizing 16pt to 24pt SBS (Solid Bleached Sulfate) with a high-white finish, our custom tincture packaging is designed for ultra-sharp “Small-Type” legibility—essential for ingredient lists and QR codes.
We prioritize “Shelf-Stability” by offering oil-resistant coatings that prevent leaks from staining the exterior graphics. Whether for broad-spectrum oils or specialty isolates, our wholesale CBD boxes provide the structural security and retail authority your brand demands.
Custom Product Boxes
$0.25In the “General Retail & CPG” (Consumer Packaged Goods) sector, the box is your silent salesperson. At Hexa Custom Boxes, we engineer custom product boxes for electronics, apparel, dry foods, and lifestyle accessories. Utilizing 16pt to 24pt premium SBS (Solid Bleached Sulfate) or High-Yield Kraft, our product packaging is designed with “Easy-Open” tabs.
We prioritize “Shelf-Stability,” ensuring the box doesn’t bow or “Fatigue” under the weight of internal contents. From “Aqueous Matte” finishes to “Die-Cut Window” reveals, our wholesale product boxes are built for the shelf-edge and the unboxing video.
Custom Toy Packaging
$0.25In the “Juvenile Products & Entertainment” sector, the box is part of the play experience. At Hexa Custom Boxes, we engineer custom toy boxes for action figures, board games, plush toys, and educational STEM kits. Utilizing 18pt to 24pt Premium SBS (Solid Bleached Sulfate) or E-Flute Corrugated, our toy packaging is designed with “High-Load Stacking Strength.”
We prioritize “Ink-Fixation Stability,” ensuring that the vibrant colors don’t rub off even after heavy handling on retail shelves. From “Integrated Plastic Windows” to “Punch-Out Character” features, our wholesale toy boxes are built for the toy aisle and the excitement of a birthday morning.
Custom Cosmetic Subscription Boxes
$0.25In the recurring revenue model, the “Magic” is in the opening. At Hexa Custom Boxes, we engineer custom subscription boxes using high-density E-Flute or B-Flute Corrugated board. These are not flimsy cartons; they are “Mail-Ready” fortresses.
We prioritize “Dual-Surface Branding”—utilizing the high-impact real estate of the interior lid to communicate monthly themes or influencer collaborations. From “Mini-Sample Discovery Kits” to “Full-Size VIP Curations,” our wholesale cosmetic subscription boxes are built to provide the structural “heft” and visual “pop” that reduces churn and drives social media shares.
Custom Vial Boxes
$0.15In the “Pharmaceutical, Cosmetic-Serum, & Biotech” sectors, the vial box is a clinical-grade protective barrier. At Hexa Custom Boxes, we engineer custom vial boxes for 5ml to 50ml glass containers, injectable medications, and premium skin serums. Utilizing 300gsm to 450gsm Medical-Grade SBS, our vial packaging is designed with “Safety-Seal” compatibility.
We prioritize “Internal-Stability Inserts,” ensuring that each vial is held in a “Zero-Shift” position. From “Single-Vial” tuck-boxes to “Multi-Pack” physician kits, our wholesale vial packaging is built for sterility and precision.
Custom Food Basket Liners
$0.15In the “Dine-In & Casual” sector, the liner is the stage for your product. At Hexa Custom Boxes, we engineer custom food basket liners for plastic, wire, and wicker serving vessels. Utilizing 35gsm to 55gsm high-density greaseproof papers, our printed liners are designed with “Edge-to-Edge” coverage.
We prioritize “Formula Stability,” ensuring the paper doesn’t become brittle or release odors under heat lamps. From “Pub-Style Classic” newsprint designs to “Modern Minimalist” branding, our wholesale basket liners are built for the heavy-duty demands of a high-volume kitchen.
Order a Sample Kit
Get Free Consultation and Order Your Sample Kit to feel More Confident for Choosing Hexa Custom Boxes as your product packaging partner.
