Custom Burger Boxes
$0.25
In the fast-casual and gourmet burger market, the box is part of the meal experience. At Hexa Custom Boxes, we engineer custom printed burger boxes that balance insulation with breathability. Utilizing 18pt to 24pt food-grade SBS (Solid Bleached Sulfate) or corrugated F-flute, our custom burger packaging is designed to withstand high-fat content and steam without losing structural integrity.
We prioritize “On-the-Go” functionality with integrated lock-tabs and grease-resistant internal coatings that prevent “oil-seep.” From “Clamshell” classics to premium “Slide-Out” drawers, our wholesale burger boxes are built to hold the heat, protect the stack, and showcase your brand in high-definition.
Starting From 100 Boxes
High Quality Offset Printing
Custom Sizes & Style
8-10 Business Day Turnaround
Free Shipping
Recyclable
Discover our range of high-quality packaging materials designed to tailor your packaging order to perfection. From sturdy cardboard boxes to eco-friendly options, we have the ideal materials for your unique needs. Elevate your brand and protect your products with our customizable packaging solutions
Elevate your packaging with our premium add-ons. Choose from lamination, foiling, coatings, and other finishing options to create packaging that reflects your brand’s elegance and style. Tailor your order to your exact preferences for a distinctive and eye-catching presentation and make a lasting impression
Select from a range of packaging paper thicknesses, from 8pt to 28pt, to meet your specific needs. Rigid boxes demand greater thickness for durability and luxury, capable of supporting your product’s weight. Make a wise choice that aligns with your budget while ensuring your packaging exudes quality and resilience.
Experience worry-free shipping with our packaging solutions. Whether you choose ground or air shipments, we offer guaranteed insured freight options, ensuring your packaging orders arrive safely and securely. Relax knowing your products are in reliable hands from production to delivery.
Custom Burger Boxes: Heat Retention & Bun-Integrity Science
The primary failure of generic burger wraps or thin boxes is “Steam-Trap.” If a box doesn’t breathe, the condensation turns a toasted brioche bun into a wet sponge. At Hexa Custom Boxes, we solve this with Precision-Vented Engineering. Our boxes are designed with micro-vents that allow excess steam to escape while trapped air pockets maintain the internal temperature. This ensures your custom printed burger packaging delivers a “Fresh-off-the-Flattop” experience every time.
1. Material Engineering: The Grease-Wall Matrix
Burgers are heavy in fats and sauces, the material must be “Wick-Resistant” to maintain a professional look:
- Grease-Proof SBS Board: Our premium white board, treated with a food-safe aqueous coating. It prevents sauces and beef tallow from soaking into the fibers, keeping your custom branding vibrant and dry.
- Corrugated F-Flute (Micro-Flute): The ultimate choice for “Heavy-Duty” or loaded burgers. It provides superior thermal insulation and “Crush-Resistance,” making it perfect for delivery-heavy business models.
- Natural Kraft (Unbleached): Offers a “Farm-to-Table” aesthetic. It is 100% compostable and provides excellent breathability for crispy chicken burgers or classic patties.
2. Structural Design: Engineered for the “Last Mile”
A burger box must remain rigid even when stacked inside a delivery driver’s thermal bag:
- Snap-Lock Clamshell: Features a secure front-locking tab that prevents the lid from popping open during bumpy transit.
- Reinforced “Shoulder” Joints: We use wide-score lines to ensure the corners of the box act as pillars, allowing multiple burgers to be stacked without the bottom box crushing.
- Built-in Dipping Wells: We can engineer custom compartments within the box to hold sauce cups, ensuring they stay upright and don’t spill onto the bun.
3. High-Impact Finishes: The Street-Food Billboard
- Matte & Gloss Contrast: Use a “Grit-Touch” matte finish for a premium feel, with a “High-Gloss” Spot UV on your logo to catch the light in low-lit restaurant environments.
- Heat-Stable Inks: We use specialized vegetable-based inks that won’t “off-gas” or smell when exposed to the high heat of a fresh burger.
- Full-Bleed Internal Print: Print a “Thank You” or a brand story on the inside of the lid. It’s the first thing the customer sees when they open the box, creating an instant “Instagrammable” moment.
4. The Perfect Fit Sizing Guide
Choosing the right volume prevents “Topping-Slide” and ensures the burger stays centered.
| Box Style | Dimensions (L×W×H) | Best Used For |
| The Slider Box | 3.5″ x 3.5″ x 2.5″ | Individual sliders or kids’ meals |
| The Standard Classic | 4″ x 4″ x 3″ | Standard quarter-pounder burgers |
| The Gourmet Tall | 5″ x 5″ x 4″ | High-stack burgers with brioche buns |
| The Loaded Monster | 6″ x 6″ x 4.5″ | Burgers with extra toppings (onion rings, etc.) |
| The Burger + Side | 9″ x 5″ x 3″ | Combo box for burger and fries |
5. How to Order Your Custom Burger Boxes
We streamline your order from the kitchen to the counter in five steps:
- Select Your Board: Choose SBS for high-color graphics or Corrugated for maximum heat retention.
- Define Your Dimensions: We offer custom sizing to match your specific bun diameter and stack height.
- Upload Your Art: We provide free color matching to ensure your brand’s “Signature Red” or “Mustard Yellow” is perfect.
- Technical Pre-Press: Our engineers verify “Tab-Tension” to ensure the box stays locked during delivery.
- Fast Fulfillment: Your boxes are shipped flat and delivered in 10-12 business days to maximize your storage space.
Ready to Serve a Better Burger Experience?
Your burger is the star; give it a stage that keeps it hot and fresh. From “Grease-Wall” technology to “Snap-Lock” security, Hexa Custom Boxes is your partner in fast-food excellence.
Beat My Quote
Already have a quote for wholesale burger boxes? We are here to help you improve your quality and your margins. Use our “Beat My Quote“ form and upload your current estimate, and our team will provide a technical review and a better offer.
Our Capabilities
Global Sourcing
Price Match Guarantee
3D Design Services
Flexible Lead Times
High-Volume Printing
24/7 Support
Custom Payment Plans
Warehousing & Inventory
Frequently Asked Questions
Custom Lip Balm Boxes
$0.15In the “Daily Essential” market, the box is a promise of relief. At Hexa Custom Boxes, we engineer custom lip balm boxes to house standard 0.15oz tubes, 0.25oz tins, or organic spheres. Utilizing 16pt to 18pt premium SBS (Solid Bleached Sulfate), our lip balm packaging is designed with “Easy-Open” perforated tabs for quick access.
We prioritize “Flavor Distinction,” using vibrant, fruit-matched color palettes to help customers find their favorite scent instantly. From “Beeswax-Textured” Kraft finishes to “SPF-Clinical” high-gloss whites, our wholesale lip balm boxes are built for maximum retail impact.
Custom Freezer Paper
$0.15In the “Cold-Storage” and “Butcher-Shop” sector, the wrap is a preservation tool. At Hexa Custom Boxes, we engineer custom freezer paper to house everything from 1lb ground beef portions to full primal cuts. Utilizing 35lb to 50lb bleached Kraft base-sheets with a Polyethylene (PE) Lamination, our freezer packaging is designed for “Blood-Proof” performance.
We prioritize “Flexible Integrity,” ensuring the paper doesn’t crack or delaminate at temperatures as low as -40°F. From “Artisanal Butcher” typography to “Inventory-Ready” grid patterns, our wholesale freezer wraps are built for the deep-freeze and the retail display.
Custom Mini Cereal Boxes
$0.25Small size, big impact. At Hexa Custom Boxes, we engineer custom printed mini cereal boxes that capture the iconic nostalgia of the cereal aisle in a compact, hand-held format. Utilizing 14pt to 16pt SBS (Solid Bleached Sulfate), our mini cereal packaging is optimized for high-definition “micro-printing,” ensuring that even the smallest ingredient lists and QR codes are sharp and legible.
We prioritize the “Grab-and-Go” experience by offering reinforced tuck-top closures and auto-bottom designs that make these boxes perfect for hotel breakfast bars, airline snacks, and corporate trade show giveaways. From vibrant “Cartoon-Grade” gloss finishes to sophisticated matte-coated artisanal granola minis, our wholesale mini cereal boxes are built to stand upright and stand out.
Custom Toy Packaging
$0.25In the “Juvenile Products & Entertainment” sector, the box is part of the play experience. At Hexa Custom Boxes, we engineer custom toy boxes for action figures, board games, plush toys, and educational STEM kits. Utilizing 18pt to 24pt Premium SBS (Solid Bleached Sulfate) or E-Flute Corrugated, our toy packaging is designed with “High-Load Stacking Strength.”
We prioritize “Ink-Fixation Stability,” ensuring that the vibrant colors don’t rub off even after heavy handling on retail shelves. From “Integrated Plastic Windows” to “Punch-Out Character” features, our wholesale toy boxes are built for the toy aisle and the excitement of a birthday morning.
Custom CBD Display Boxes
$0.25In the competitive retail landscape of dispensaries and wellness boutiques, the counter is the most valuable real estate. At Hexa Custom Boxes, we engineer custom CBD display boxes (Counter Display Units or CDUs) that maximize brand exposure in limited spaces. Utilizing high-caliper 18pt to 24pt SBS or reinforced “E-Flute” corrugated boards, our custom display packaging is designed to hold the weight of multiple tinctures, salves, or edible pouches without “dipping” or “leaning.”
We prioritize “The Pop-Up Reveal” with perforated headers and tiered internal steps that ensure every product is visible. Whether for “Grab-and-Go” gummies or premium oils, our wholesale CBD display boxes turn bulk inventory into organized, high-velocity retail assets.
Custom Burger Boxes
$0.25In the fast-casual and gourmet burger market, the box is part of the meal experience. At Hexa Custom Boxes, we engineer custom printed burger boxes that balance insulation with breathability. Utilizing 18pt to 24pt food-grade SBS (Solid Bleached Sulfate) or corrugated F-flute, our custom burger packaging is designed to withstand high-fat content and steam without losing structural integrity.
We prioritize “On-the-Go” functionality with integrated lock-tabs and grease-resistant internal coatings that prevent “oil-seep.” From “Clamshell” classics to premium “Slide-Out” drawers, our wholesale burger boxes are built to hold the heat, protect the stack, and showcase your brand in high-definition.
Custom Printed Paper Plates
$0.15A custom plate turns a meal into a marketing event. At Hexa Custom Boxes, we engineer custom printed paper plates that prioritize structural integrity and chemical safety. Utilizing heavy-duty, FDA-approved clay-coated boards and sustainable bagasse (sugarcane fiber) options, our custom paper plates are designed to resist “soggy-bottom” failure from heat and oils. We prioritize consumer safety by using specialized food-grade, low-migration inks that are odorless and heat-stable.
From vibrant 4-color process branding for corporate events to elegant, gold-foil-accented plates for luxury weddings, our wholesale paper plates feature a liquid-resistant aqueous coating that ensures your branding remains crisp and your plate remains rigid until the last bite. Elevate your hospitality or event brand with functional tableware that serves as a high-definition canvas for your logo.
Custom Cookie Boxes
$0.25In the competitive snack and gift market, the box is the first bite. At Hexa Custom Boxes, we engineer custom printed cookie boxes that combine high-end retail aesthetics with food-grade performance. Utilizing 16pt to 24pt SBS (Solid Bleached Sulfate) and oil-resistant Kraft board, our custom cookie packaging is designed to maintain a rigid frame while blocking moisture and fat migration.
We specialize in “Shelf-Ready” designs, from classic gable boxes to luxury rigid slider sets, ensuring your cookies remain intact and crisp. With precision die-cutting and vibrant food-safe inks, our wholesale cookie boxes are built to stand out in a crowded retail aisle or serve as the perfect premium gift.
Order a Sample Kit
Get Free Consultation and Order Your Sample Kit to feel More Confident for Choosing Hexa Custom Boxes as your product packaging partner.
