Custom Hat Shipping Boxes
$0.25
In the e-commerce era, the journey from the warehouse to the doorstep is the ultimate test of a hat’s silhouette. At Hexa Custom Boxes, we engineer custom hat shipping boxes specifically designed to neutralize the vertical and lateral pressures of automated sorting facilities. Utilizing reinforced E-flute and B-flute corrugated cardboard, our custom headwear mailers provide a rigid “safe-room” for everything from structured Fedoras to flexible Snapbacks.
We prioritize logistics efficiency by offering precision-scaled dimensions that reduce empty space, lowering your shipping costs while eliminating the need for excessive plastic fillers. From “Tear-Strip” easy-opening features to double-sided high-definition branding, our wholesale hat shipping boxes are built to ensure your brand arrives in style and your product arrives in perfect form.
Starting From 100 Boxes
High Quality Offset Printing
Custom Sizes & Style
8-10 Business Day Turnaround
Free Shipping
Recyclable
Discover our range of high-quality packaging materials designed to tailor your packaging order to perfection. From sturdy cardboard boxes to eco-friendly options, we have the ideal materials for your unique needs. Elevate your brand and protect your products with our customizable packaging solutions
Elevate your packaging with our premium add-ons. Choose from lamination, foiling, coatings, and other finishing options to create packaging that reflects your brand’s elegance and style. Tailor your order to your exact preferences for a distinctive and eye-catching presentation and make a lasting impression
Select from a range of packaging paper thicknesses, from 8pt to 28pt, to meet your specific needs. Rigid boxes demand greater thickness for durability and luxury, capable of supporting your product’s weight. Make a wise choice that aligns with your budget while ensuring your packaging exudes quality and resilience.
Experience worry-free shipping with our packaging solutions. Whether you choose ground or air shipments, we offer guaranteed insured freight options, ensuring your packaging orders arrive safely and securely. Relax knowing your products are in reliable hands from production to delivery.
Custom Hat Shipping Boxes: Structural Armor & E-Commerce Branding
The primary failure of standard shipping boxes is “Corner Buckling.” When a heavy package is stacked on top of a hat box in a delivery van, the lid can “dip,” permanently crushing the crown of the hat. At Hexa Custom Boxes, we specialize in custom printed hat shipping boxes that solve the “Static Load” problem. Our custom mailer packaging is engineered with reinforced vertical grain alignment to ensure that the box—not the hat—takes the weight of the world.
1. Material Engineering: The “Transit-Tough” Shield
Shipping requires a balance of weight and structural “burst strength.”
- B-Flute Corrugated (1/8″ thickness): The industry standard for wide-brim hats. It provides excellent “cushioning” and vertical stacking strength for larger, heavier parcels.
- E-Flute Corrugated (1/16″ thickness): Perfect for caps and beanies. It offers a smoother surface for high-resolution custom printing while providing more than enough rigidity for lightweight headwear.
- High-ECT (Edge Crush Test) Board: We utilize boards with high ECT ratings (32 or 44), specifically engineered to resist the “crushing” forces found in the bottom of a shipping container.
2. Branding Strategy: The “Porch-Side” Billboard
The shipping box is the first physical touchpoint of your online brand. We help you make it count:
- Double-Sided Printing: Why stop at the outside? We can print a “Welcome” message or a brand pattern on the inside of the lid, creating a premium unboxing experience that customers love to film for social media.
- Water-Resistant Inks: We use specialized inks that won’t smudge or run if the box is left on a damp porch, ensuring your logo stays crisp and professional.
- Integrated “Tear-Strip” Openers: Eliminate the need for scissors. A built-in pull-tab allows for a clean, satisfying opening that doesn’t damage the box or the hat inside.
3. Structural Features: Impact Mitigation
- Dust-Flap Buffers: Our shipping boxes feature extended internal flaps that add an extra layer of cardboard to the sides. This “triple-wall” effect at the corners prevents the box from caving in during side-impacts.
- Self-Locking “Ear-Tabs”: We engineer our custom hat mailers with tabs that lock into the side walls. This creates a secure, tape-free closure (though tape is recommended for security) that keeps the box perfectly square.
- Internal Anti-Shift Inserts: For premium Fedoras, we can provide a die-cut corrugated “collar” that keeps the hat centered so the brim never touches the outer walls of the box.
4. The “Perfect Fit” Sizing Guide
Optimizing the size of your custom hat shipping box is the easiest way to save money on freight.
The Hexa Shipping Matrix:
- The “Cap-Packer” (Baseball/Snapback): 8.5″ x 8.5″ x 5.5″ (Sized to prevent the bill from bending).
- The “Mid-Brim” Mailer (Fedoras): 13.5″ x 12.5″ x 6.5″ (The standard for boutique headwear).
- The “Grand-Brim” (Sun Hats): 17″ x 17″ x 8″ (Reinforced B-Flute for large-span stability).
5. How to Order Your Custom Hat Shipping Boxes
We bring your e-commerce logistics to life in five steps:
- Define Your Hat Type: Share your brim diameter and crown height so we can calculate the “Safety Gap.”
- Select Your Board Grade: Choose E-flute for caps or B-flute for larger, structured hats.
- Upload Your Art: We offer free Pantone® matching and high-definition “Inside/Outside” print options.
- Technical Pre-Press: Our engineers check the “Crush Rating” to ensure the box meets standard courier requirements.
- Fast Turnaround: Delivered in 10-12 business days, shipped flat to minimize your warehouse footprint.
Ready to Ship with Confidence?
Your hats are the crown jewels of your brand, ensure they arrive in throne-worthy condition. From “Tear-Strip” convenience to high-ECT protection, Hexa Custom Boxes is your partner in e-commerce excellence.
Beat My Quote
Already have a quote for wholesale hat shipping boxes? We are here to help you improve your structural specs and your logistics margins. Use our “Beat My Quote“ form and upload your current estimate, and our team will provide a technical audit and a more competitive offer.
Our Capabilities
Global Sourcing
Price Match Guarantee
3D Design Services
Flexible Lead Times
High-Volume Printing
24/7 Support
Custom Payment Plans
Warehousing & Inventory
Frequently Asked Questions
Christmas Boxes with Lids
$0.25You can spice your gift giving this year with our festive holiday Christmas boxes with lids. Designed to give an additional touch to the gifts, these premium quality boxes come in a variety of different sizes, colors and prints. Snowflakes, reindeer, and Christmas trees are just part of our collection of classic holiday designs. You can rest assured the elegant presentation is enhanced thanks to the secure lid ensuring your gifts stay protected.
These innovative Christmas boxes with lids are perfect for concealing gifts, holiday treats or even decorations, all while providing the utmost convenience. They can be further tailored for a complete personalized unboxing experience through the addition of ribbons, tags, or even your brand logo. These sturdy and reusable boxes are fantastic for retail packaging or personal use as they help spread holiday cheer for everyone!
Custom PR Boxes
$0.25Crafted for influencer marketing, media kits or product launches, these premium custom PR boxes will put your brand in the spotlight. PR boxes from us ensure that your brand is effortlessly elevated with quality materials, eye-catching designs, unique inserts, and most importantly, a lasting impression on the recipients. We construct packaging aimed at your brand’s aesthetic, whether you’re gifting luxury goods, tech gadgets or cosmetics
Stand out from the crowd by adding custom embossing, foil stamping or spot UV on the boxes. For a more refined finish add insert ribbons or choose magnetic closure boxes. Make your brand story more captivating with these exclusive high-end PR boxes and impress the media and your quote influencers.
Custom Rigid Boxes
$0.25Elevate your brand image with luxurious and sturdy Custom Rigid Boxes. These boxes are tailored for high-end goods durable and sophisticated packaging. From custom branding embossments to rigid boxes with magnetic closures and ribbon ties, we provide fully customizable options to bring your ideas to life. With the use of premium materials, our rigid boxes guarantee unforgettable unboxing moments.
Our custom rigid boxes also cater to luxury retail and cosmetics to electronics, jewelry, and even gift packaging. They can be designed bespoke to meet your requirements. Customize style, color, finish and even insert to accurately portray your brand’s elegance. Show your customers what true quality and craftsmanship are with the boxes that will leave them speechless.
Custom Burger Paper
$0.15Make Custom Burger Paper from Hexa Custom Boxes the ideal choice for every burger. Fast-food chains, burger places, and restaurants can always use burger wrappers that keep food warm and fresh, while also making their presentation and style look better. Our burger wrappers provide a clean, fresh, and satisfying customer experience that protects their hands and feels safe from a food contact perspective with grease, and durable wrappers that will hold the food and keep oil from transferring.
Made with global standards in mind, our products are manufactured with elements that are FDA-approved, ISO-certified, and on the scale of food safety compliance. Our products manufactured with soy-infused non toxic inks will fulfill the eco-driven designs you are looking for with no compromise. Designed with your logo, color schemes, and branding, visibility and focus will be enhanced. Our services are perfect for dine-in, take-out, and delivery. Our minimum order quantity is set low enough and starts from 250 sheets, so all businesses are ato be served. Hexa Custom Boxes is the perfect reliable, sustainable, and cost-effective choice for your burger wrappers.
Custom Display Boxes
$0.25Want to present your products in an eye-catching manner? Look no further than our custom display boxes that are made to promote your brand and increase sales margins. These boxes are perfect for retail shelves, countertop displays, trade shows and so much more; they offer a professional presentation and ensure complete product security. The custom display boxes can be tailored with your logo and brand colors along with color and text according to your needs for maximum selling potential.
Our display boxes are made of high-quality, environmentally-friendly materials because custom eco-friendly display boxes show durability and sustainability. These display boxes are perfect for cosmetics, snacks, electronics, and promotional products. They help increase brand recognition and impulsive purchases. Everyone loves to shop, so let them love to shop more with custom cutouts. Place your order now and make unforgettable displays with vibrant prints and exquisite creative custom-cut designs. 🛍️✨
Wig Boxes
$0.25A premium wig is an investment in confidence, and its packaging should reflect that value. At Hexa Custom Boxes, we engineer custom printed wig boxes that serve as both a high-end retail showcase and a long-term storage vault. Utilizing reinforced 24pt SBS and luxury rigid boards, our custom wig packaging provides the volumetric space required to prevent “style-crushing” and fiber friction.
We prioritize hair health by offering silk-lined interiors and anti-static finishes that keep synthetic and human hair units ready to wear. From elegant drawer-style sliders to magnetic “Book-Box” closures with satin handles, our wholesale wig boxes are finished with soft-touch lamination and metallic foiling for an unboxing experience that mirrors the quality of the hair inside. Elevate your hair brand with packaging that ensures every unit arrives with its silhouette, shine, and style perfectly intact.
Custom CBD Display Boxes
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Our custom CBD display boxes are made from high-quality, eco-friendly material, ensuring that these boxes are eye-catching, strong, and optimal for protection. No need to look anywhere else if you are looking for countertop displays or shelf-ready packaging. Boost the way you present your products with the custom display boxes and leave your customers amazed!
Custom Glassine Paper
$0.15Hexa Custom Boxes provides you with Custom Glassine Paper that is both durable and high in quality. Custom Glassine Paper is great to use in any type of packaging, whether you are in the food industry, crafting, or retail packaging. The quality paper has a translucent feature which safeguards the contents inside, giving you a sophisticated look.
You can use the Custom Glassine Paper to pack your food items like baked goods or any of your food items that are greasy or moist. Use the Glassine Paper to preserve craft items. Because Hexa Custom Boxes gives you the option to personalize your Glassine paper, you can use a logo or any custom print; there is a chance for your packaging to be more unique than others.
Our glassine paper is not only made of eco friendly materials, but is also compostable and biodegradable. We provide your business with premium custom glassine paper to meet your individual business needs.
Order a Sample Kit
Get Free Consultation and Order Your Sample Kit to feel More Confident for Choosing Hexa Custom Boxes as your product packaging partner.
