Custom Vape Cart Packaging

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Rated 4.9 out of 5
Starting from

$0.25

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In the “Vaporizer & Alternative Wellness” sector, the box is a clinical guarantee of quality. At Hexa Custom Boxes, we engineer custom vape cart boxes for 0.5ml, 1.0ml, and 2.0ml hardware. Utilizing 18pt premium SBS or soft-touch rigid board, our vape packaging is designed with “Internal-Neck Cradles.”

We prioritize “Terpene-Inert Coatings,” ensuring that the printing process doesn’t leach chemical odors into the mouthpiece. From “Holographic Security” seals to “Certified Child-Resistant” sliders, our wholesale vape cart boxes are built for the dispensary shelf and the mobile lifestyle.

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Boxes MOQ

Starting From 100 Boxes

High Quality Offset Printing

High Quality Offset Printing

Custom Sizes & Style

Custom Sizes & Style

8-10 Business Day Turnaround

8-10 Business Day Turnaround

Free Shipping

Free Shipping

Recyclable

Recyclable

Discover our range of high-quality packaging materials designed to tailor your packaging order to perfection. From sturdy cardboard boxes to eco-friendly options, we have the ideal materials for your unique needs. Elevate your brand and protect your products with our customizable packaging solutions

Elevate your packaging with our premium add-ons. Choose from lamination, foiling, coatings, and other finishing options to create packaging that reflects your brand’s elegance and style. Tailor your order to your exact preferences for a distinctive and eye-catching presentation and make a lasting impression

Select from a range of packaging paper thicknesses, from 8pt to 28pt, to meet your specific needs. Rigid boxes demand greater thickness for durability and luxury, capable of supporting your product’s weight. Make a wise choice that aligns with your budget while ensuring your packaging exudes quality and resilience.

Experience worry-free shipping with our packaging solutions. Whether you choose ground or air shipments, we offer guaranteed insured freight options, ensuring your packaging orders arrive safely and securely. Relax knowing your products are in reliable hands from production to delivery.

Custom Vape Cart Packaging: Fluid Dynamics & Child-Safe Lock

The primary challenge of cartridge packaging is “Atmospheric Pressure Leakage.” If a cartridge is stored incorrectly or shifts during air-transit, the vacuum seal within the atomizer can fail. At Hexa Custom Boxes, we solve this with Vertical-Axis Retention Inserts. We engineer custom EVA foam or paperboard “collars” that lock the 510-thread base and the mouthpiece into a fixed vertical position, ensuring the oil remains in contact with the ceramic intake holes at all times.

1. Material Science: The “Distillate-Safe” Substrate

We select substrates based on “Barrier-Integrity” and “Tactile-Luxe”:

  • Premium SBS Paperboard (18pt – 24pt): The gold standard for retail. It provides a medical-grade white base that makes “Strain-Specific” colors (Indica-Purple, Sativa-Red) pop with clinical precision.
  • Mylar-Lined Interior: For high-terpene live resins, we offer a metallic interior lining that acts as a 100% light and oxygen barrier, preventing the oil from darkening or oxidizing.
  • Soft-Touch “Non-Slip” Lamination: Provides a velvet-like texture that prevents the small box from slipping out of the consumer’s hand, enhancing the “Prestige-Tier” feel.

2. Technical Design: The “Compliance-First” Geometry

We engineer the box to meet strict safety mandates without sacrificing the unboxing flow:

  • The Button-Lock Slider (CR): A certified Child-Resistant design. The user must press a hidden mechanical tab to release the inner tray, keeping the product out of reach of children.
  • The “Window-Patch” Reveal: A high-clarity PET window that allows the consumer to verify the oil’s “Clarity” and “Viscosity” without breaking the safety seal.
  • Tear-Away “Tamper-Evident” Tabs: Perforated edges that provide a visual guarantee to the customer that the cartridge has not been accessed since leaving the lab.

3. High-Definition Finishes: The “Strain-Profile” Signature

  • Iridescent Chrome Foils: Perfect for “Distillate” branding, creating a shifting, oil-slick effect on the logo that mimics the product inside.
  • Spot UV “Terpene-Glow”: High-gloss highlights on flavor icons (like “Lemon” or “Berry”) to create a sensory contrast against a matte-black background.
  • Embossed “Hardware” Textures: We can create a raised texture that mimics the knurling of the vape hardware on the box exterior, providing a tactile preview for the user.

4. The “Hardware-Scale” Sizing Guide

A “Tension-Fit” is required to ensure the cartridge doesn’t “clink” against the box walls, which can lead to glass micro-fractures.

Cartridge Size Box Style Recommended Dimensions Material
0.5ml Slim Mini Tuck-Top 0.75″ x 0.75″ x 3.0″ 18pt SBS
1.0ml Standard CR Slider 1.2″ x 0.5″ x 4.2″ 20pt SBS
2.0ml Tank Rigid Drawer 1.5″ x 0.8″ x 4.5″ 1200gsm Rigid
All-in-One (AIO) Wide Slider 2.0″ x 0.5″ x 5.0″ 22pt SBS

5. How to Order Your Custom Vape Cart Packaging

We move your brand from the “Extraction-Lab” to the “Check-Out” in five steps:

  1. Select Your Hardware Specs: Provide the diameter and length for “Cradle-Calibration.”
  2. Define Your Safety Level: Choose between “Standard-Tuck” or “Certified Child-Resistant” mechanisms.
  3. Upload Your Art: We provide Free Technical Templates with designated areas for “QR-Codes” (Lab Results) and state-mandated warning icons.
  4. Technical Pre-Press: Our team verifies that the barcode and “Potency-Text” are sharp and legible at sub-millimeter scales.
  5. Fast Fulfillment: Your custom vape boxes arrive in 10-12 business days, ready for filling.

Ready to Set the Standard in the Dispensary Showcase?

Your extract provides the experience, your packaging provides the prestige. From “Child-Resistant” sliders to “Aroma-Lock” boards, Hexa Custom Boxes is your partner in vapor excellence.

If you are scaling for a national retail launch or refreshing your current SKU line, our engineering team can audit your “Compliance-Markings” and material usage to maximize your budget. Simply share your existing estimate via our Beat My Quote Form to see how we can streamline your manufacturing and provide more value for your brand’s investment.

Our Capabilities

At Hexa Custom Boxes, we are committed to delivering exceptional packaging solutions customized to your needs. From innovative design to seamless delivery, we ensure excellence at every step, bringing your vision to life with precision and care.

Global Sourcing

Price Match Guarantee

3D Design Services

Flexible Lead Times

High-Volume Printing

24/7 Support

Custom Payment Plans

Warehousing & Inventory

Frequently Asked Questions

Will the distillate "leach" odors through the box?
For high-potency aromatic strains, we recommend our Mylar-Lined options or a Poly-Coated interior which effectively traps terpenes and prevents the scent from permeating the cardboard.
Are these boxes "Child-Resistant" (CR) certified?
We offer several CR-Engineered slider designs. While we follow strict mechanical standards, we recommend brands verify final compliance based on their specific state or local laws.
What is the minimum order quantity (MOQ)?
To provide high-definition “Cannabinoid-Grade” printing and precision CR die-cutting, our MOQ for wholesale custom vape cart packaging starts at 100 units.
Can you match the box color to the "Hardware" color?
Absolutely. We use G7-Certified Pantone Matching to ensure your “Rose Gold” or “Gunmetal” hardware is a perfect chromatic match for the packaging.
Can you print "Batch-Specific" stickers?
We offer Integrated Labeling Solutions where we can print a “Matte-White” zone on your box for easy thermal-printing of batch dates and THC percentages.
Does the box handle "Glass" vs "Ceramic" hardware differently?
Yes. For glass hardware, we utilize Softer EVA Foam Inserts to prevent shock-transfer, whereas for ceramic/plastic, we can use Structural Paperboard Inserts for a 100% plastic-free solution.

Custom Cardboard Boxes with Lids

$0.25

A lid is more than a cover; it is a promise of what’s inside. At Hexa Custom Boxes, we engineer custom cardboard boxes with lids that provide a superior “unboxing friction”—the specific speed at which a lid slides off a base to create anticipation. Utilizing high-caliper 16pt to 24pt folding boards or 1200gsm rigid stocks, our custom two-piece boxes are designed for maximum stackability and structural “shoulder” strength.

We prioritize brand versatility by offering full-telescope, partial-telescope, and neck-box designs that accommodate everything from lightweight apparel to heavy industrial components. From soft-touch matte lamination to precision-cut internal fitments, our wholesale boxes with lids are built to survive the rigors of the global supply chain while maintaining a boutique aesthetic.

Custom Eyelash Cases

$0.25

In the professional MUA and luxury lash market, the case is a permanent accessory, not disposable packaging. At Hexa Custom Boxes, we engineer custom eyelash cases (typically rigid setup boxes) using 2mm to 3mm thick industrial greyboard wrapped in premium specialty papers. These cases are designed to withstand being carried in a makeup kit or handbag without crushing.

We prioritize “Lash-Bed Security” by providing precision-molded internal trays (Clear, White, or Glitter-back) that hold the lash curvature perfectly. Whether for 25mm dramatic minks or subtle silk strips, our wholesale eyelash cases provide the structural weight and “Magnetic Snap” that justifies a premium price point.

Custom Reverse Tuck End Boxes

$0.25

The Reverse Tuck Box is the cornerstone of retail packaging due to its cost-effectiveness and ease of assembly. At Hexa Custom Boxes, we engineer custom reverse tuck boxes using 16pt to 24pt SBS (Solid Bleached Sulfate) or premium Kraft. Unlike Straight Tuck boxes, the RTE design allows the front display panel to be completely clean, as the bottom flap tucks toward the rear.

We prioritize “High-Speed Assembly Compatibility,” ensuring our boxes are perfectly calibrated for both manual hand-packing and automated conveyor lines. From “Slim Cosmetics” to “Heavy-Duty Tech Parts,” our wholesale reverse tuck boxes are the industry standard for versatility.

Custom Bath Bomb Boxes

$0.15

In the “Self-Care & Home Spa” sector, the box is a sensory preview. At Hexa Custom Boxes, we engineer custom bath bomb packaging for artisanal soap makers, luxury spa brands, and subscription gift boxes. Utilizing 18pt to 24pt premium SBS (Solid Bleached Sulfate) or Natural Kraft Board, our boxes are designed with “Friction-Fit Inserts” to prevent the spheres from rolling and chipping.

We prioritize “Scent-Lock Laminates,” ensuring that your lavender, eucalyptus, or citrus notes stay inside the box and don’t dissipate on the retail shelf. From “Iridescent Prism” finishes to “Eco-Minimalist” Kraft, our wholesale bath bomb boxes are built for the vanity and the high-end boutique.

Custom Ice Cream Cups

$0.15

In the frozen dessert market, the cup is the final barrier between your brand and the elements. At Hexa Custom Boxes, we engineer custom ice cream cups that maintain structural rigidity at temperatures as low as -40°C. Utilizing high-caliper, FDA-approved food-grade paperboard with double-sided PE (polyethylene) or aqueous coatings, our custom ice cream packaging prevents moisture absorption and “side-wall softening.”

We prioritize product freshness by offering precision-fit lids—available in paper, PET, or compostable PLA—that create a “frost-lock” seal to prevent freezer burn. From vibrant, high-definition process printing to “Eco-Leaf” compostable options, our wholesale ice cream cups are designed to look as indulgent as the treat inside. Elevate your creamery with packaging that survives the freezer and dominates the sidewalk.

Custom Compact Boxes

$0.25

In the “Color Cosmetics & Professional Artistry” sector, the box is a protective second skin. At Hexa Custom Boxes, we engineer custom compact boxes for pressed powders, bronzers, mirrors, and multi-well palettes. Utilizing 16pt to 22pt premium SBS (Solid Bleached Sulfate) or Luxury Rigid Board, our compact packaging is designed with “Internal Buffer Zones.”

We prioritize “Surface-Finish Protection,” ensuring that the high-gloss or metallic finishes of the primary compact casing are not scratched by the internal paper fibers. From “Soft-Touch Pastel” to “Iridescent Prism” foils, our wholesale compact boxes are built for the vanity and the high-end retail floor.

Custom Hair Color Boxes

$0.15

In the professional and retail beauty market, your packaging is the silent stylist. At Hexa Custom Boxes, we engineer custom hair color boxes that combine high-end shelf appeal with pharmaceutical-grade protection. Utilizing reinforced 16pt to 18pt SBS (Solid Bleached Sulfate) board, our custom hair dye packaging is designed to support the weight of developer bottles and colorant tubes without sagging.

We prioritize brand accuracy by offering Extended Gamut Printing, ensuring that every nuance of “Ash Blonde” or “Mahogany Red” is reproduced with 100% fidelity. From anti-scuff matte finishes to metallic foil accents that highlight “shimmer” technology, our wholesale hair color boxes feature “tuck-and-lock” tabs to ensure your kits remain secure from the warehouse to the vanity.

Custom Printed Lotion Boxes

$0.15

In the competitive “Body Care” aisle, the box serves as a billboard for texture and scent. At Hexa Custom Boxes, we engineer custom lotion boxes to accommodate everything from 100ml hand creams to 16oz family-size pumps. Utilizing 20pt to 24pt heavy-duty SBS (Solid Bleached Sulfate) or reinforced E-Flute, our lotion packaging is optimized for “Anti-Crush” vertical strength.

We prioritize “High-Saturation Graphics” to showcase botanical ingredients and moisture claims. From “Silky-Satin” matte finishes to “High-Gloss” clinical body treatments, our wholesale lotion boxes are built to survive the high-turnover retail environment.

Order a Sample Kit

Get Free Consultation and Order Your Sample Kit to feel More Confident for Choosing Hexa Custom Boxes as your product packaging partner.

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