Custom Reverse Tuck End Boxes (RTE)
$0.25
The Reverse Tuck Box is the cornerstone of retail packaging due to its cost-effectiveness and ease of assembly. At Hexa Custom Boxes, we engineer custom reverse tuck boxes using 16pt to 24pt SBS (Solid Bleached Sulfate) or premium Kraft. Unlike Straight Tuck boxes, the RTE design allows the front display panel to be completely clean, as the bottom flap tucks toward the rear.
We prioritize “High-Speed Assembly Compatibility,” ensuring our boxes are perfectly calibrated for both manual hand-packing and automated conveyor lines. From “Slim Cosmetics” to “Heavy-Duty Tech Parts,” our wholesale reverse tuck boxes are the industry standard for versatility.
Starting From 100 Boxes
High Quality Offset Printing
Custom Sizes & Style
8-10 Business Day Turnaround
Free Shipping
Recyclable
Discover our range of high-quality packaging materials designed to tailor your packaging order to perfection. From sturdy cardboard boxes to eco-friendly options, we have the ideal materials for your unique needs. Elevate your brand and protect your products with our customizable packaging solutions
Elevate your packaging with our premium add-ons. Choose from lamination, foiling, coatings, and other finishing options to create packaging that reflects your brand’s elegance and style. Tailor your order to your exact preferences for a distinctive and eye-catching presentation and make a lasting impression
Select from a range of packaging paper thicknesses, from 8pt to 28pt, to meet your specific needs. Rigid boxes demand greater thickness for durability and luxury, capable of supporting your product’s weight. Make a wise choice that aligns with your budget while ensuring your packaging exudes quality and resilience.
Experience worry-free shipping with our packaging solutions. Whether you choose ground or air shipments, we offer guaranteed insured freight options, ensuring your packaging orders arrive safely and securely. Relax knowing your products are in reliable hands from production to delivery.
Custom Reverse Tuck End Boxes: Cost-Efficiency & Structural Logic
The primary challenge of a Reverse Tuck End box is “Shelf-Squareness.” Because the flaps pull in opposite directions, a poorly engineered box can “twist” or lean over time. At Hexa Custom Boxes, we solve this with Balanced Score-Line Tension. We use specialized creasing matrices to ensure the tension on the top and bottom folds is perfectly equalized, keeping your custom printed reverse tuck end packaging perfectly vertical and professional on the shelf.
1. Material Engineering: The “High-Yield” Choice
The RTE is designed to maximize the number of boxes we can get from a single sheet of cardboard:
- Premium SBS (White): The gold standard for retail. It offers a smooth surface for vibrant, high-definition graphics and is available in various thicknesses (calipers) to match product weight.
- Recycled Kraft (Brown): For brands emphasizing sustainability. Our Kraft RTEs provide a rugged, “Earth-First” look while maintaining high tear-resistance.
- F-Flute Micro-Corrugated: For heavier items that still require the “tuck” style. This provides an internal cushion while maintaining a slim, non-bulky profile.
2. Structural Design: The “Nested” Advantage
The “Reverse” nature of the flaps is what makes this box a favorite for high-volume runs:
- Clean Front Face: Since the top flap tucks to the back and the bottom flap tucks to the front (or vice versa), the primary display panel is free of visible raw edges.
- Friction-Lock Slits: We add small “V-shaped” slits to the tuck flaps. These act as “hooks” that grab the dust flaps, ensuring the box doesn’t accidentally pop open under the weight of the product.
- Thumb-Notch Access: We can add a half-moon die-cut to the top flap to make it easier for customers to open the box without tearing the cardboard.
3. High-Definition Finishes: Elevating the Standard
- Matte & Gloss UV: Protect your graphics from the friction of shipping. A high-gloss finish makes colors pop, while matte provides a sophisticated, glare-free look.
- Silver & Gold Foil Stamping: Because RTEs are cost-efficient, many brands use the savings to add “Luxury Accents” like metallic foil logos.
- Scuff-Proof Lamination: Essential for dark-colored boxes (like black or navy), preventing the “white-line” scratches that can occur during retail handling.
4. Reverse Tuck End Sizing Guide
We optimize the “nesting” on our press sheets to give you the best possible unit price based on these common dimensions.
| Box Category | Typical Dimensions (L×W×H) | Target Products |
| The Slim | 1″ x 1″ x 5.5″ | Mascara / Eyeliners / Vape Pens |
| The Square | 2.5″ x 2.5″ x 2.5″ | 1.7oz Jars / Candles / Creams |
| The Bottle | 1.5″ x 1.5″ x 4″ | 30ml Serums / Essential Oils |
| The Tech | 4″ x 1″ x 6″ | Charging Cables / Phone Cases |
5. How to Order Your Custom Reverse Tuck End Boxes
We move your brand from “Sheet” to “Shelf” in five steps:
- Select Your Caliper: We’ll recommend a pt thickness based on your product’s weight and fragility.
- Choose Your Orientation: Decide if you want the flaps to tuck toward the front or the back.
- Upload Your Art: We provide Free Technical Dielines specifically optimized for “nested” printing.
- Technical Pre-Press: Our team verifies that no critical text is placed on the “Glue Tab” or “Score Lines.”
- Fast Fulfillment: Your boxes are delivered flat-packed (pre-glued) and arrive in 10-12 business days.
Ready to Optimize Your Packaging Budget?
Get the look you want at the price you need. From “Friction-Lock” flaps to “Metallic-Foil” logos, Hexa Custom Boxes is your partner in efficient packaging.
Our Capabilities
Global Sourcing
Price Match Guarantee
3D Design Services
Flexible Lead Times
High-Volume Printing
24/7 Support
Custom Payment Plans
Warehousing & Inventory
Frequently Asked Questions
Custom Lip Scrub Boxes
$0.25In the “Self-Care” and “Lip Prep” market, the box is a promise of smoothness. At Hexa Custom Boxes, we engineer custom lip scrub boxes to house standard 15g to 30g jars. Utilizing 18pt to 22pt premium SBS (Solid Bleached Sulfate), our lip scrub packaging is designed with “Anti-Bulge” side walls to keep the jar centered and secure.
We prioritize “Ingredient Visibility” by offering high-resolution printing for flavor profiles and botanical callouts. From “Sugar-Sweet” pastel aesthetics to “Natural Kraft” organic lines, our wholesale lip scrub boxes are built to survive the high-humidity environment of a bathroom vanity.
Custom Pizza Boxes
$0.25A pizza box is the final stage of the cooking process. At Hexa Custom Boxes, we engineer custom pizza boxes that balance heat retention with moisture release, ensuring your crust stays crisp from the oven to the doorstep. Utilizing high-flute corrugated B-flute and E-flute boards, our custom pizza packaging provides superior crush resistance for stacking in delivery vehicles.
We prioritize food safety and brand impact by using FDA-approved, grease-resistant liners and high-definition, heat-stable inks that won’t “gas off” under high temperatures. From traditional square mailers to innovative octagonal venting structures, our wholesale pizza boxes are designed to reduce heat loss and eliminate “soggy box syndrome.” Elevate your pizzeria’s branding with sustainable, 100% compostable materials that turn every delivery into a premium marketing moment.
Custom Foundation Boxes
$0.25In the beauty industry, your packaging is the first layer of your brand’s “coverage.” At Hexa Custom Boxes, we engineer custom printed foundation boxes that protect high-value formulas while reflecting the premium nature of your cosmetics. Utilizing reinforced 16pt and 18pt SBS (Solid Bleached Sulfate) boards, our custom foundation packaging is designed to provide a “snug-fit” for glass bottles, preventing internal movement and potential breakage.
We prioritize brand integrity by offering precision Pantone® color matching, ensuring that every shade in your line—from “Alabaster” to “Deep Espresso”—is represented perfectly on the exterior. From soft-touch matte finishes to luxury gold-foil accents and embossed logos, our wholesale foundation boxes are built to dominate the vanity and the retail shelf alike.
Custom Spout Pouches
$0.15In the “Beverage, Personal Care, & Industrial” sectors, the spout pouch is the ultimate portable vessel. At Hexa Custom Boxes, we engineer custom spout pouches for energy drinks, organic purees, luxury shampoos, and specialized detergents. Utilizing multi-ply PET/NY/PE or Foil-Laminated structures, our spout packaging is designed with “Anti-Choke Caps.”
We prioritize “Laminar-Flow Dispensing,” ensuring a smooth pour without “Gulping” or “Splashing.” From “Center-Spout” to “Corner-Spout” orientations, our wholesale spout pouches are built for the shelf, the gym bag, and the pantry.
Custom Glassine Paper
$0.15In the “Confectionery & Boutique Retail” sector, glassine is the pinnacle of functional elegance. At Hexa Custom Boxes, we engineer custom glassine paper for everything from artisanal chocolates and luxury soaps to pharmaceutical inserts and collectible stamps. Utilizing 30gsm to 60gsm premium wood pulp, our glassine packaging is designed with “Low-Friction Smoothness” to prevent scuffing of delicate surfaces.
We prioritize “Antistatic Properties,” making it ideal for electronic components or fine powders. From “Frosted Translucency” to “High-Gloss” finishes, our wholesale glassine wraps are built for the boutique, the lab, and the kitchen.
Custom Bagel Paper
$0.15In the “Breakfast & Deli” sector, the wrap is a thermal insulator. At Hexa Custom Boxes, we engineer custom bagel paper for everything from single “Toasted with Schmear” orders to baker’s dozen stacks. Utilizing 30gsm to 45gsm grease-resistant specialty papers or Dry-Waxed Kraft, our bagel packaging is designed for “Tension-Folding”—the ability to pull the paper tight around the bagel’s unique “torus” shape without tearing.
We prioritize “Heat-Stable Inks,” ensuring that branding remains crisp even when the bagel is wrapped straight from the toaster at 160°F. From “New York Classic” typography to “Modern Artisan” minimalist aesthetics, our wholesale bagel wraps are built for the morning rush.
Custom Butcher Paper
$0.15In the “Meat & Poultry” sector, the wrap is a functional necessity. At Hexa Custom Boxes, we engineer custom butcher paper for independent butcher shops, BBQ pitmasters, and commercial meat packers. Utilizing 30lb to 50lb premium long-fiber pulp, our meat packaging is designed for “Tear-Free Wrapping.”
We prioritize “Ink-to-Protein Safety,” using specialized vegetable-based inks that won’t migrate into the raw product. From “Rustic Steakhouse” textures to “Clean White” clinical aesthetics, our wholesale butcher paper is built for the counter, the smoker, and the freezer.
Custom Greaseproof Paper
$0.15In the “Culinary & Hospitality” sector, greaseproof paper is the final layer of brand protection. At Hexa Custom Boxes, we engineer custom greaseproof paper for bakeries, burger boutiques, and high-end catering. Utilizing 28gsm to 50gsm premium wood-pulp fibers, our grease-resistant packaging is designed with “Uniform Surface Tension” for superior print clarity.
We prioritize “Chemical Safety,” utilizing mechanical refining processes to achieve grease resistance rather than relying on harsh synthetic coatings. From “Minimalist Monochrome” logos to “Full-Bleed Vibrant” patterns, our wholesale greaseproof wraps are built for the basket, the tray, and the takeaway box.
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