Custom Printed Mylar Bags
$0.25
In the “Specialty Food, Botanical, & Tech” sectors, the Mylar bag is the ultimate freshness vault. At Hexa Custom Boxes, we engineer custom Mylar bags for coffee, dried fruits, medicinal herbs, and sensitive electronic components. Utilizing 3.5mil to 7mil multi-ply PET/AL/PE construction, our Mylar packaging is designed with “Scent-Lock Ribbing.”
We prioritize “Light-Blockade Density,” ensuring that UV rays cannot degrade the potency or color of your contents. From “Stand-Up Gussets” to “Child-Resistant Zippers,” our wholesale Mylar bags are built for the retail rack and the long-term pantry.
Starting From 100 Boxes
High Quality Offset Printing
Custom Sizes & Style
8-10 Business Day Turnaround
Free Shipping
Recyclable
Discover our range of high-quality packaging materials designed to tailor your packaging order to perfection. From sturdy cardboard boxes to eco-friendly options, we have the ideal materials for your unique needs. Elevate your brand and protect your products with our customizable packaging solutions
Elevate your packaging with our premium add-ons. Choose from lamination, foiling, coatings, and other finishing options to create packaging that reflects your brand’s elegance and style. Tailor your order to your exact preferences for a distinctive and eye-catching presentation and make a lasting impression
Select from a range of packaging paper thicknesses, from 8pt to 28pt, to meet your specific needs. Rigid boxes demand greater thickness for durability and luxury, capable of supporting your product’s weight. Make a wise choice that aligns with your budget while ensuring your packaging exudes quality and resilience.
Experience worry-free shipping with our packaging solutions. Whether you choose ground or air shipments, we offer guaranteed insured freight options, ensuring your packaging orders arrive safely and securely. Relax knowing your products are in reliable hands from production to delivery.
Custom Printed Mylar Bags: Barrier Physics & Aroma-Seal Technology
The primary challenge of flexible Mylar packaging is “Flex-Cracking.” If a bag is folded too sharply, microscopic fractures can occur in the aluminum foil layer, compromising the oxygen barrier. At Hexa Custom Boxes, we solve this with High-Ductility Foil Co-Extrusion. We utilize a specialized bonding agent between the Mylar and Aluminum layers that allows the bag to flex and “crinkle” without breaking the hermetic shield, maintaining a “Zero-Leak” environment even after heavy handling.
1. Material Architecture: The “Triple-Shield” Laminate
We select film structures based on “Moisture-Sensitivity” and “Product-Weight”:
- Standard Vista-Foil (4.5mil): Features a metallic back and a clear front window. Ideal for “Visual-Conversion” where the customer needs to see the product quality while benefiting from a foil-backed barrier.
- Heavy-Duty Opaque Foil (6mil): 100% light-proof. This is the “Gold-Standard” for products sensitive to photodegradation (like hops, tea, or high-end botanicals).
- Soft-Touch Matte Mylar: A premium finish that eliminates the “Plastic-Glare” typical of cheaper bags, providing a high-end, tactile “Velvet-Grip” for boutique brands.
2. Technical Design: The “Freshness-Retention” Geometry
We engineer the pouch to be “User-Intuitive” and “Air-Tight”:
- Stand-Up Bottom Gusset: Designed with a “K-Seal” or “Doyen-Style” base, ensuring the bag stands perfectly vertical even when nearly empty, maximizing your brand’s eye-level exposure.
- Re-Sealable “Grip-Lock” Zippers: Engineered for multiple “Open-Close” cycles. For regulated products, we offer Certified Child-Resistant (CR) Zippers that require a “Pinch-and-Slide” motion to access.
- V-Cut Tear Notches: Precision-located above the zipper line to allow consumers to open the heat-sealed bag without needing scissors, ensuring a clean, straight tear every time.
3. High-Definition Finishes: The “Dispensary-Luxe” Signature
- Metallic-Ink Overlays: We can print directly onto the silver Mylar base using transparent inks, creating a “Shifting-Metallic” color effect that moves with the light.
- Spot-Gloss on Matte: Apply a high-shine varnish over your logo against a “Dead-Matte” background to create a premium contrast that highlights your brand’s “Call-to-Action.”
- Odor-Proof Heat Sealing: Our bags are designed with a wide 10mm “Seal-Zone” at the top, compatible with all industrial impulse sealers to guarantee 100% scent-suppression.
4. The “Fill-Logic” Sizing Guide
Choosing the correct “Volume-to-Film” ratio is essential. A bag that is too small will strain the side-seams, while a bag that is too large will trap excess oxygen.
| Product Weight | Bag Style | Dimensions (W x H + G) | Capacity |
| 3.5g – 1/8oz | Flat Sachet | 3.5″ x 5.0″ | Sample Size |
| 28g – 1oz | Stand-Up Pouch | 5.0″ x 8.0″ + 2.5″ | Standard Retail |
| 112g – 4oz | Stand-Up Pouch | 6.5″ x 9.5″ + 3.0″ | Bulk Retail |
| 450g – 1lb | Large Side-Gusset | 8.0″ x 12.0″ + 4.0″ | Commercial |
5. How to Order Your Custom Printed Mylar Bags
We move your brand from the “Batch-Process” to the “Primary-Shelf” in five steps:
- Select Your Barrier Level: Choose your thickness (3.5mil – 7mil) and internal lining (Foil vs. Clear).
- Define Your Pouch Shape: Choose between “Flat,” “Stand-Up,” or “Side-Gusset.”
- Upload Your Art: We provide Free Technical Templates with the “Zip-Line” and “Seal-Area” safe zones clearly marked.
- Technical Pre-Press: Our team verifies that your “Ingredients” and “QR-Codes” are 100% legible on the flexible surface.
- Fast Fulfillment: Your custom Mylar bags arrive in 12-15 business days, ready for filling and heat-sealing.
Ready to Lock in Freshness and Outshine the Competition?
Your product provides the potency, your packaging provides the prestige. From “Aroma-Lock” zippers to “Zero-OTR” foil liners, Hexa Custom Boxes is your partner in flexible packaging excellence.
If you are scaling for a national retail launch or refreshing your current SKU line, our engineering team can audit your “Bag-Yield” and film-thickness to maximize your budget. Simply share your existing estimate via our Beat My Quote Form to see how we can streamline your manufacturing and provide more value for your brand’s investment.
Our Capabilities
Global Sourcing
Price Match Guarantee
3D Design Services
Flexible Lead Times
High-Volume Printing
24/7 Support
Custom Payment Plans
Warehousing & Inventory
Frequently Asked Questions
Custom Eyeliner Boxes
$0.15In the detail-oriented eye-care market, the box is the first indicator of the applicator’s quality. At Hexa Custom Boxes, we engineer custom eyeliner boxes for 0.5ml to 4ml liquid vials and standard 5″ to 7″ pencils. Utilizing 16pt to 18pt premium SBS (Solid Bleached Sulfate), our eyeliner packaging is optimized for “Slim-Profile” durability.
We prioritize “High-Fidelity Color Matching,” ensuring the external swatch perfectly reflects the formula’s intensity. From “Matte-Black Waterproof” liquid liners to “Metallic-Glitter” pencil sets, our wholesale eyeliner boxes are built for prestige presentation.
Custom Lip Scrub Boxes
$0.25In the “Self-Care” and “Lip Prep” market, the box is a promise of smoothness. At Hexa Custom Boxes, we engineer custom lip scrub boxes to house standard 15g to 30g jars. Utilizing 18pt to 22pt premium SBS (Solid Bleached Sulfate), our lip scrub packaging is designed with “Anti-Bulge” side walls to keep the jar centered and secure.
We prioritize “Ingredient Visibility” by offering high-resolution printing for flavor profiles and botanical callouts. From “Sugar-Sweet” pastel aesthetics to “Natural Kraft” organic lines, our wholesale lip scrub boxes are built to survive the high-humidity environment of a bathroom vanity.
Custom Pizza Boxes
$0.25A pizza box is the final stage of the cooking process. At Hexa Custom Boxes, we engineer custom pizza boxes that balance heat retention with moisture release, ensuring your crust stays crisp from the oven to the doorstep. Utilizing high-flute corrugated B-flute and E-flute boards, our custom pizza packaging provides superior crush resistance for stacking in delivery vehicles.
We prioritize food safety and brand impact by using FDA-approved, grease-resistant liners and high-definition, heat-stable inks that won’t “gas off” under high temperatures. From traditional square mailers to innovative octagonal venting structures, our wholesale pizza boxes are designed to reduce heat loss and eliminate “soggy box syndrome.” Elevate your pizzeria’s branding with sustainable, 100% compostable materials that turn every delivery into a premium marketing moment.
Custom Perfume Boxes
$0.25In the “Prestige Beauty & Parfumerie” sector, the box is a protective vault. At Hexa Custom Boxes, we engineer custom perfume boxes for niche scent houses, celebrity brands, and luxury gift sets. Utilizing 18pt to 24pt premium SBS (Solid Bleached Sulfate) or Rigid Set-Up Boards, our perfume packaging is designed with “Internal Secure-Fit” inserts.
We prioritize “Lamination Integrity,” ensuring that metallic foils and soft-touch coatings do not peel or crack at the fold lines. From “Pearl-Essence White” to “Deep Velvet Burgundy,” our wholesale perfume boxes are built for the vanity and the high-end boutique.
Custom Burger Boxes
$0.25In the fast-casual and gourmet burger market, the box is part of the meal experience. At Hexa Custom Boxes, we engineer custom printed burger boxes that balance insulation with breathability. Utilizing 18pt to 24pt food-grade SBS (Solid Bleached Sulfate) or corrugated F-flute, our custom burger packaging is designed to withstand high-fat content and steam without losing structural integrity.
We prioritize “On-the-Go” functionality with integrated lock-tabs and grease-resistant internal coatings that prevent “oil-seep.” From “Clamshell” classics to premium “Slide-Out” drawers, our wholesale burger boxes are built to hold the heat, protect the stack, and showcase your brand in high-definition.
Custom Fish and Chip Paper
$0.15In the “Coastal & Comfort Food” sector, the paper is part of the tradition. At Hexa Custom Boxes, we engineer custom fish and chip paper for seaside shacks, gourmet pubs, and high-volume chipperies. Utilizing 35gsm to 55gsm premium greaseproof specialty papers, our seafood packaging is designed for “Double-Wrap Structural Integrity.”
We prioritize “Ink-to-Vinegar Stability,” ensuring that acidic condiments do not cause the branding to bleed. From “Faux-Vintage Newsprint” to “Modern Nautical” aesthetics, our wholesale fish and chip wraps are built for the heat, the salt, and the street.
Custom Dog Soap Boxes
$0.25Hexa Custom Boxes specializes in crafting custom dog soap boxes that not only enhances your brand but also ensure your pet care items are well protected. The boxes are made in the USA using strong eco-friendly materials that keep your dog soaps in perfect condition. You can come up with the most creative designs and we will ensure that it matches your brand identity.
We ensure that all our clients are satisfied by providing limitless options for our custom dog soap boxes. You can customize every aspect ranging from the dimensions and volume to the colors and illustrations. Whether it’s a sophisticated modern look or a lively, colorful design, Hexa Custom Boxes can produce whatever you need. Get started on your order today and let us help your dog soaps look and sell the best.
Custom Reverse Tuck End Boxes (RTE)
$0.25The Reverse Tuck Box is the cornerstone of retail packaging due to its cost-effectiveness and ease of assembly. At Hexa Custom Boxes, we engineer custom reverse tuck boxes using 16pt to 24pt SBS (Solid Bleached Sulfate) or premium Kraft. Unlike Straight Tuck boxes, the RTE design allows the front display panel to be completely clean, as the bottom flap tucks toward the rear.
We prioritize “High-Speed Assembly Compatibility,” ensuring our boxes are perfectly calibrated for both manual hand-packing and automated conveyor lines. From “Slim Cosmetics” to “Heavy-Duty Tech Parts,” our wholesale reverse tuck boxes are the industry standard for versatility.
Order a Sample Kit
Get Free Consultation and Order Your Sample Kit to feel More Confident for Choosing Hexa Custom Boxes as your product packaging partner.
