Custom Printed Mylar Bags
$0.25
In the “Specialty Food, Botanical, & Tech” sectors, the Mylar bag is the ultimate freshness vault. At Hexa Custom Boxes, we engineer custom Mylar bags for coffee, dried fruits, medicinal herbs, and sensitive electronic components. Utilizing 3.5mil to 7mil multi-ply PET/AL/PE construction, our Mylar packaging is designed with “Scent-Lock Ribbing.”
We prioritize “Light-Blockade Density,” ensuring that UV rays cannot degrade the potency or color of your contents. From “Stand-Up Gussets” to “Child-Resistant Zippers,” our wholesale Mylar bags are built for the retail rack and the long-term pantry.
Starting From 100 Boxes
High Quality Offset Printing
Custom Sizes & Style
8-10 Business Day Turnaround
Free Shipping
Recyclable
Discover our range of high-quality packaging materials designed to tailor your packaging order to perfection. From sturdy cardboard boxes to eco-friendly options, we have the ideal materials for your unique needs. Elevate your brand and protect your products with our customizable packaging solutions
Elevate your packaging with our premium add-ons. Choose from lamination, foiling, coatings, and other finishing options to create packaging that reflects your brand’s elegance and style. Tailor your order to your exact preferences for a distinctive and eye-catching presentation and make a lasting impression
Select from a range of packaging paper thicknesses, from 8pt to 28pt, to meet your specific needs. Rigid boxes demand greater thickness for durability and luxury, capable of supporting your product’s weight. Make a wise choice that aligns with your budget while ensuring your packaging exudes quality and resilience.
Experience worry-free shipping with our packaging solutions. Whether you choose ground or air shipments, we offer guaranteed insured freight options, ensuring your packaging orders arrive safely and securely. Relax knowing your products are in reliable hands from production to delivery.
Custom Printed Mylar Bags: Barrier Physics & Aroma-Seal Technology
The primary challenge of flexible Mylar packaging is “Flex-Cracking.” If a bag is folded too sharply, microscopic fractures can occur in the aluminum foil layer, compromising the oxygen barrier. At Hexa Custom Boxes, we solve this with High-Ductility Foil Co-Extrusion. We utilize a specialized bonding agent between the Mylar and Aluminum layers that allows the bag to flex and “crinkle” without breaking the hermetic shield, maintaining a “Zero-Leak” environment even after heavy handling.
1. Material Architecture: The “Triple-Shield” Laminate
We select film structures based on “Moisture-Sensitivity” and “Product-Weight”:
- Standard Vista-Foil (4.5mil): Features a metallic back and a clear front window. Ideal for “Visual-Conversion” where the customer needs to see the product quality while benefiting from a foil-backed barrier.
- Heavy-Duty Opaque Foil (6mil): 100% light-proof. This is the “Gold-Standard” for products sensitive to photodegradation (like hops, tea, or high-end botanicals).
- Soft-Touch Matte Mylar: A premium finish that eliminates the “Plastic-Glare” typical of cheaper bags, providing a high-end, tactile “Velvet-Grip” for boutique brands.
2. Technical Design: The “Freshness-Retention” Geometry
We engineer the pouch to be “User-Intuitive” and “Air-Tight”:
- Stand-Up Bottom Gusset: Designed with a “K-Seal” or “Doyen-Style” base, ensuring the bag stands perfectly vertical even when nearly empty, maximizing your brand’s eye-level exposure.
- Re-Sealable “Grip-Lock” Zippers: Engineered for multiple “Open-Close” cycles. For regulated products, we offer Certified Child-Resistant (CR) Zippers that require a “Pinch-and-Slide” motion to access.
- V-Cut Tear Notches: Precision-located above the zipper line to allow consumers to open the heat-sealed bag without needing scissors, ensuring a clean, straight tear every time.
3. High-Definition Finishes: The “Dispensary-Luxe” Signature
- Metallic-Ink Overlays: We can print directly onto the silver Mylar base using transparent inks, creating a “Shifting-Metallic” color effect that moves with the light.
- Spot-Gloss on Matte: Apply a high-shine varnish over your logo against a “Dead-Matte” background to create a premium contrast that highlights your brand’s “Call-to-Action.”
- Odor-Proof Heat Sealing: Our bags are designed with a wide 10mm “Seal-Zone” at the top, compatible with all industrial impulse sealers to guarantee 100% scent-suppression.
4. The “Fill-Logic” Sizing Guide
Choosing the correct “Volume-to-Film” ratio is essential. A bag that is too small will strain the side-seams, while a bag that is too large will trap excess oxygen.
| Product Weight | Bag Style | Dimensions (W x H + G) | Capacity |
| 3.5g – 1/8oz | Flat Sachet | 3.5″ x 5.0″ | Sample Size |
| 28g – 1oz | Stand-Up Pouch | 5.0″ x 8.0″ + 2.5″ | Standard Retail |
| 112g – 4oz | Stand-Up Pouch | 6.5″ x 9.5″ + 3.0″ | Bulk Retail |
| 450g – 1lb | Large Side-Gusset | 8.0″ x 12.0″ + 4.0″ | Commercial |
5. How to Order Your Custom Printed Mylar Bags
We move your brand from the “Batch-Process” to the “Primary-Shelf” in five steps:
- Select Your Barrier Level: Choose your thickness (3.5mil – 7mil) and internal lining (Foil vs. Clear).
- Define Your Pouch Shape: Choose between “Flat,” “Stand-Up,” or “Side-Gusset.”
- Upload Your Art: We provide Free Technical Templates with the “Zip-Line” and “Seal-Area” safe zones clearly marked.
- Technical Pre-Press: Our team verifies that your “Ingredients” and “QR-Codes” are 100% legible on the flexible surface.
- Fast Fulfillment: Your custom Mylar bags arrive in 12-15 business days, ready for filling and heat-sealing.
Ready to Lock in Freshness and Outshine the Competition?
Your product provides the potency, your packaging provides the prestige. From “Aroma-Lock” zippers to “Zero-OTR” foil liners, Hexa Custom Boxes is your partner in flexible packaging excellence.
If you are scaling for a national retail launch or refreshing your current SKU line, our engineering team can audit your “Bag-Yield” and film-thickness to maximize your budget. Simply share your existing estimate via our Beat My Quote Form to see how we can streamline your manufacturing and provide more value for your brand’s investment.
Our Capabilities
Global Sourcing
Price Match Guarantee
3D Design Services
Flexible Lead Times
High-Volume Printing
24/7 Support
Custom Payment Plans
Warehousing & Inventory
Frequently Asked Questions
Custom Printed Tissue Paper
$0.15In the “Luxury Retail & E-commerce” sector, the tissue wrap is the “Reveal.” At Hexa Custom Boxes, we engineer custom printed tissue paper for high-end boutiques, sneaker brands, and subscription gift sets. Utilizing 17gsm to 30gsm premium acid-free tissue, our wraps are designed with “Low-Dusting” technology.
We prioritize “Ph-Neutrality,” ensuring that the paper does not react with delicate metals, leathers, or fabrics over long periods of shelf storage. From “Translucent Frost” finishes to “Full-Coverage Dark” saturation, our wholesale tissue paper is built for the gift bag and the premium shoebox.
Custom Weed Packaging Boxes
$0.25In the “Legal Cannabis & Botanical” sector, the box is a compliance shield. At Hexa Custom Boxes, we engineer custom weed packaging for premium flower, pre-roll multi-packs, vape cartridges, and edibles. Utilizing 18pt to 24pt SBS (Solid Bleached Sulfate) or eco-friendly Hemp-fiber board, our packaging is designed with “Odor-Neutralizing” interior coatings.
We prioritize “Tamper-Evident” features, ensuring consumers have confidence in the product’s origin and safety. From “Trippy Holographics” to “Medical-Grade Minimalist” designs, our wholesale cannabis boxes are built for the dispensary shelf and the regulated market.
Custom Taco Wrapping Paper
$0.15In the “TaquerÃa and Street-Food” sector, the wrap is part of the utensil. At Hexa Custom Boxes, we engineer custom taco paper for everything from 4″ street tacos to oversized 12″ “Gringa” style folded tortillas. Utilizing 25gsm to 38gsm grease-resistant specialty papers or Wax-Laminated Kraft, our taco packaging is designed with “Low-Coefficient Friction”—meaning the tortilla won’t stick to the paper even when steamed.
We prioritize “Chromatic Safety,” using food-safe vegetable inks that won’t bleed onto the shell. From “Californian Modern” minimalist logos to “Traditional Mexican” vibrant patterns, our wholesale taco wraps are built for the truck, the tray, and the hand.
Cardboard Display Boxes
$0.25In the “Point-of-Purchase (POP)” sector, the cardboard display is your brand’s footprint on the most valuable real estate in retail. At Hexa Custom Boxes, we engineer custom cardboard display boxes for snack bars, cosmetics, vape cartridges, and small electronics. Utilizing E-Flute or B-Flute Corrugated with a “High-White” outer liner, our display packaging is designed with “Internal-Riser Tiers.”
We prioritize “Structural Memory,” ensuring the box doesn’t warp under high-humidity retail conditions. From “Punch-Out” headers to “Stair-Step” inserts, our wholesale cardboard displays are built for the gas station counter and the big-box pharmacy shelf.
Custom Hat Boxes
$0.25A premium hat is a statement piece that requires a fortress for its protection. At Hexa Custom Boxes, we engineer custom hat boxes that combine grand-scale presentation with high-performance structural integrity. Utilizing extra-thick 24pt SBS and heavy-duty rigid boards, our custom hat packaging is designed to prevent brim-warping and crown-compression during transit and long-term storage.
We prioritize product longevity by offering moisture-resistant coatings and pH-neutral linings that prevent felt and straw from degrading. From classic hexagonal “Hat Totes” with cotton-rope handles to luxury magnetic-closure squares, our wholesale hat boxes feature premium finishes like high-definition branding, soft-touch lamination, and metallic foiling. Elevate your millinery or streetwear brand with packaging that ensures your headwear maintains its “fresh-from-the-block” shape forever.
Custom Cardboard Shoe Boxes
$0.25In the “Global Footwear & Streetwear” sector, the box is a collectible asset. At Hexa Custom Boxes, we engineer custom cardboard shoe boxes for sneaker brands, formal leather footwear, and high-performance athletic lines. Utilizing B-Flute or E-Flute Corrugated with a high-caliper liner, our shoe packaging is designed with “Reinforced Side-Walls.”
We prioritize “Non-Abrasive Interiors,” ensuring the paper fibers do not scuff delicate materials like suede, nubuck, or patent leather. From “Graffiti-Matte” urban aesthetics to “Minimalist Foil” luxury, our wholesale shoe boxes are built for the shelf, the shipping container, and the collector’s closet.
Custom Bagel Paper
$0.15In the “Breakfast & Deli” sector, the wrap is a thermal insulator. At Hexa Custom Boxes, we engineer custom bagel paper for everything from single “Toasted with Schmear” orders to baker’s dozen stacks. Utilizing 30gsm to 45gsm grease-resistant specialty papers or Dry-Waxed Kraft, our bagel packaging is designed for “Tension-Folding”—the ability to pull the paper tight around the bagel’s unique “torus” shape without tearing.
We prioritize “Heat-Stable Inks,” ensuring that branding remains crisp even when the bagel is wrapped straight from the toaster at 160°F. From “New York Classic” typography to “Modern Artisan” minimalist aesthetics, our wholesale bagel wraps are built for the morning rush.
Custom Cosmetic Subscription Boxes
$0.25In the recurring revenue model, the “Magic” is in the opening. At Hexa Custom Boxes, we engineer custom subscription boxes using high-density E-Flute or B-Flute Corrugated board. These are not flimsy cartons; they are “Mail-Ready” fortresses.
We prioritize “Dual-Surface Branding”—utilizing the high-impact real estate of the interior lid to communicate monthly themes or influencer collaborations. From “Mini-Sample Discovery Kits” to “Full-Size VIP Curations,” our wholesale cosmetic subscription boxes are built to provide the structural “heft” and visual “pop” that reduces churn and drives social media shares.
Order a Sample Kit
Get Free Consultation and Order Your Sample Kit to feel More Confident for Choosing Hexa Custom Boxes as your product packaging partner.
