Custom Printed Mylar Bags
$0.25
In the “Specialty Food, Botanical, & Tech” sectors, the Mylar bag is the ultimate freshness vault. At Hexa Custom Boxes, we engineer custom Mylar bags for coffee, dried fruits, medicinal herbs, and sensitive electronic components. Utilizing 3.5mil to 7mil multi-ply PET/AL/PE construction, our Mylar packaging is designed with “Scent-Lock Ribbing.”
We prioritize “Light-Blockade Density,” ensuring that UV rays cannot degrade the potency or color of your contents. From “Stand-Up Gussets” to “Child-Resistant Zippers,” our wholesale Mylar bags are built for the retail rack and the long-term pantry.
Starting From 100 Boxes
High Quality Offset Printing
Custom Sizes & Style
8-10 Business Day Turnaround
Free Shipping
Recyclable
Discover our range of high-quality packaging materials designed to tailor your packaging order to perfection. From sturdy cardboard boxes to eco-friendly options, we have the ideal materials for your unique needs. Elevate your brand and protect your products with our customizable packaging solutions
Elevate your packaging with our premium add-ons. Choose from lamination, foiling, coatings, and other finishing options to create packaging that reflects your brand’s elegance and style. Tailor your order to your exact preferences for a distinctive and eye-catching presentation and make a lasting impression
Select from a range of packaging paper thicknesses, from 8pt to 28pt, to meet your specific needs. Rigid boxes demand greater thickness for durability and luxury, capable of supporting your product’s weight. Make a wise choice that aligns with your budget while ensuring your packaging exudes quality and resilience.
Experience worry-free shipping with our packaging solutions. Whether you choose ground or air shipments, we offer guaranteed insured freight options, ensuring your packaging orders arrive safely and securely. Relax knowing your products are in reliable hands from production to delivery.
Custom Printed Mylar Bags: Barrier Physics & Aroma-Seal Technology
The primary challenge of flexible Mylar packaging is “Flex-Cracking.” If a bag is folded too sharply, microscopic fractures can occur in the aluminum foil layer, compromising the oxygen barrier. At Hexa Custom Boxes, we solve this with High-Ductility Foil Co-Extrusion. We utilize a specialized bonding agent between the Mylar and Aluminum layers that allows the bag to flex and “crinkle” without breaking the hermetic shield, maintaining a “Zero-Leak” environment even after heavy handling.
1. Material Architecture: The “Triple-Shield” Laminate
We select film structures based on “Moisture-Sensitivity” and “Product-Weight”:
- Standard Vista-Foil (4.5mil): Features a metallic back and a clear front window. Ideal for “Visual-Conversion” where the customer needs to see the product quality while benefiting from a foil-backed barrier.
- Heavy-Duty Opaque Foil (6mil): 100% light-proof. This is the “Gold-Standard” for products sensitive to photodegradation (like hops, tea, or high-end botanicals).
- Soft-Touch Matte Mylar: A premium finish that eliminates the “Plastic-Glare” typical of cheaper bags, providing a high-end, tactile “Velvet-Grip” for boutique brands.
2. Technical Design: The “Freshness-Retention” Geometry
We engineer the pouch to be “User-Intuitive” and “Air-Tight”:
- Stand-Up Bottom Gusset: Designed with a “K-Seal” or “Doyen-Style” base, ensuring the bag stands perfectly vertical even when nearly empty, maximizing your brand’s eye-level exposure.
- Re-Sealable “Grip-Lock” Zippers: Engineered for multiple “Open-Close” cycles. For regulated products, we offer Certified Child-Resistant (CR) Zippers that require a “Pinch-and-Slide” motion to access.
- V-Cut Tear Notches: Precision-located above the zipper line to allow consumers to open the heat-sealed bag without needing scissors, ensuring a clean, straight tear every time.
3. High-Definition Finishes: The “Dispensary-Luxe” Signature
- Metallic-Ink Overlays: We can print directly onto the silver Mylar base using transparent inks, creating a “Shifting-Metallic” color effect that moves with the light.
- Spot-Gloss on Matte: Apply a high-shine varnish over your logo against a “Dead-Matte” background to create a premium contrast that highlights your brand’s “Call-to-Action.”
- Odor-Proof Heat Sealing: Our bags are designed with a wide 10mm “Seal-Zone” at the top, compatible with all industrial impulse sealers to guarantee 100% scent-suppression.
4. The “Fill-Logic” Sizing Guide
Choosing the correct “Volume-to-Film” ratio is essential. A bag that is too small will strain the side-seams, while a bag that is too large will trap excess oxygen.
| Product Weight | Bag Style | Dimensions (W x H + G) | Capacity |
| 3.5g – 1/8oz | Flat Sachet | 3.5″ x 5.0″ | Sample Size |
| 28g – 1oz | Stand-Up Pouch | 5.0″ x 8.0″ + 2.5″ | Standard Retail |
| 112g – 4oz | Stand-Up Pouch | 6.5″ x 9.5″ + 3.0″ | Bulk Retail |
| 450g – 1lb | Large Side-Gusset | 8.0″ x 12.0″ + 4.0″ | Commercial |
5. How to Order Your Custom Printed Mylar Bags
We move your brand from the “Batch-Process” to the “Primary-Shelf” in five steps:
- Select Your Barrier Level: Choose your thickness (3.5mil – 7mil) and internal lining (Foil vs. Clear).
- Define Your Pouch Shape: Choose between “Flat,” “Stand-Up,” or “Side-Gusset.”
- Upload Your Art: We provide Free Technical Templates with the “Zip-Line” and “Seal-Area” safe zones clearly marked.
- Technical Pre-Press: Our team verifies that your “Ingredients” and “QR-Codes” are 100% legible on the flexible surface.
- Fast Fulfillment: Your custom Mylar bags arrive in 12-15 business days, ready for filling and heat-sealing.
Ready to Lock in Freshness and Outshine the Competition?
Your product provides the potency, your packaging provides the prestige. From “Aroma-Lock” zippers to “Zero-OTR” foil liners, Hexa Custom Boxes is your partner in flexible packaging excellence.
If you are scaling for a national retail launch or refreshing your current SKU line, our engineering team can audit your “Bag-Yield” and film-thickness to maximize your budget. Simply share your existing estimate via our Beat My Quote Form to see how we can streamline your manufacturing and provide more value for your brand’s investment.
Our Capabilities
Global Sourcing
Price Match Guarantee
3D Design Services
Flexible Lead Times
High-Volume Printing
24/7 Support
Custom Payment Plans
Warehousing & Inventory
Frequently Asked Questions
Custom Cosmetic Subscription Boxes
$0.25In the recurring revenue model, the “Magic” is in the opening. At Hexa Custom Boxes, we engineer custom subscription boxes using high-density E-Flute or B-Flute Corrugated board. These are not flimsy cartons; they are “Mail-Ready” fortresses.
We prioritize “Dual-Surface Branding”—utilizing the high-impact real estate of the interior lid to communicate monthly themes or influencer collaborations. From “Mini-Sample Discovery Kits” to “Full-Size VIP Curations,” our wholesale cosmetic subscription boxes are built to provide the structural “heft” and visual “pop” that reduces churn and drives social media shares.
Custom Boxes with Hanger
$0.20In the “Retail & Point-of-Purchase” sector, the hanger box is a spatial optimizer. At Hexa Custom Boxes, we engineer custom boxes with hangers for electronics accessories, beauty tools, stationery, and lightweight hardware. Utilizing 18pt to 24pt Reinforced SBS (Solid Bleached Sulfate), our peg-hook packaging is designed with “Integrated Header-Cards.”
We prioritize “Pull-Strength Durability,” ensuring the tab can withstand at least 3x the product’s weight. From “Euro-Hole” standards to “J-Hook” accessibility, our wholesale hanger boxes are built for the impulse-buy rack and the modern showroom.
Custom Lip Gloss Boxes
$0.15In the “Gloss and Shine” sector, the box is a preview of the finish. At Hexa Custom Boxes, we engineer custom lip gloss boxes to house 3ml to 10ml tubes. Utilizing 16pt to 18pt premium SBS (Solid Bleached Sulfate), our lip gloss packaging is designed with “Reinforced-Tuck” ends.
We prioritize “Formula-Matched Finishes,” using specialized UV coatings to reflect the gloss’s specific sparkle. From “High-Shine Metallic” tubes to “Matte-Velvet” liquid lip finishes, our wholesale lip gloss boxes are built to survive the high-friction environment of a retail display.
Custom Press on Nail Packaging Boxes
$0.25In the beauty-tech era, your packaging is your digital storefront. At Hexa Custom Boxes, we engineer custom press-on nail packaging that combines high-definition display with organized “all-in-one” utility. Utilizing premium 16pt SBS and rigid luxury boards, our custom nail boxes feature precision-cut “staircase” inserts that showcase all 24–30 nails in a tiered, visual array.
We prioritize user convenience by integrating dedicated “hidden” compartments for glue, prep pads, and cuticle pushers, ensuring a clutter-free unboxing experience. From holographic “prism” finishes to elegant slide-out drawer designs with silk ribbon pulls, our wholesale press-on nail boxes are built to be “Instagram-ready” the moment they hit the doorstep. Elevate your nail brand with packaging that ensures your artistry stays secure and your brand stays trending.
Custom Jewelry Boxes
$0.25In the “Fine Jewelry & Luxury Accessories” sector, the box is a keepsake. At Hexa Custom Boxes, we engineer custom jewelry boxes for engagement rings, luxury watches, heirloom necklaces, and artisanal earrings. Utilizing 1000gsm to 1800gsm Rigid Greyboard or premium Solid Bleached Sulfate (SBS), our jewelry packaging is designed with “Multi-Tiered Nesting.”
We prioritize “Structural Density,” ensuring the box has a heavy, weighted feel that correlates with the value of the contents. From “Deep-Grain Leatherette” to “Metallic-Lustre” foils, our wholesale jewelry boxes are built for the proposal, the gift, and the safe.
Custom Bath Bomb Boxes
$0.15In the “Self-Care & Home Spa” sector, the box is a sensory preview. At Hexa Custom Boxes, we engineer custom bath bomb packaging for artisanal soap makers, luxury spa brands, and subscription gift boxes. Utilizing 18pt to 24pt premium SBS (Solid Bleached Sulfate) or Natural Kraft Board, our boxes are designed with “Friction-Fit Inserts” to prevent the spheres from rolling and chipping.
We prioritize “Scent-Lock Laminates,” ensuring that your lavender, eucalyptus, or citrus notes stay inside the box and don’t dissipate on the retail shelf. From “Iridescent Prism” finishes to “Eco-Minimalist” Kraft, our wholesale bath bomb boxes are built for the vanity and the high-end boutique.
Custom Cosmetic Cardboard Boxes
$0.25In the beauty retail environment, cardboard is more than just paper—it is a physical extension of your brand’s touchpoint. At Hexa Custom Boxes, we engineer custom cosmetic cardboard boxes using high-grade 16pt to 24pt SBS (Solid Bleached Sulfate) or eco-friendly Kraft. Our cardboard cosmetic packaging is designed for “Visual Longevity,” utilizing coatings that prevent edge-wear and color fading under harsh retail lighting.
We prioritize “Structural Integrity” by using precision-scoring technology that ensures every corner is a sharp 90 degree angle, preventing the “mushy” look of low-quality cardboard. From “Tuck-End Cartons” to “Two-Piece Setup Boxes,” our wholesale cosmetic cardboard boxes are the industry standard for durability and design.
Custom Cosmetic Display Boxes
$0.25In the impulse-buy zone (near the register) or on a crowded beauty shelf, the display box is your brand’s silent salesperson. At Hexa Custom Boxes, we engineer custom cosmetic display boxes—also known as Point-of-Purchase (POP) displays—using 24pt heavy-duty SBS or E-Flute corrugated board. Our cosmetic counter displays are designed with “Perforated Tear-Lines” that allow for a seamless transition from a secure shipping box to a sleek retail tray.
We prioritize “Gravity-Fed” or “Tiered” internal geometries to ensure every product SKU is visible. From “Single-Tier Lip Gloss Trays” to “Multi-Product Beauty Stations,” our wholesale cosmetic display boxes are built to maximize retail “Real Estate” and drive sales.
Order a Sample Kit
Get Free Consultation and Order Your Sample Kit to feel More Confident for Choosing Hexa Custom Boxes as your product packaging partner.
