Custom Printed Mylar Bags
$0.25
In the “Specialty Food, Botanical, & Tech” sectors, the Mylar bag is the ultimate freshness vault. At Hexa Custom Boxes, we engineer custom Mylar bags for coffee, dried fruits, medicinal herbs, and sensitive electronic components. Utilizing 3.5mil to 7mil multi-ply PET/AL/PE construction, our Mylar packaging is designed with “Scent-Lock Ribbing.”
We prioritize “Light-Blockade Density,” ensuring that UV rays cannot degrade the potency or color of your contents. From “Stand-Up Gussets” to “Child-Resistant Zippers,” our wholesale Mylar bags are built for the retail rack and the long-term pantry.
Starting From 100 Boxes
High Quality Offset Printing
Custom Sizes & Style
8-10 Business Day Turnaround
Free Shipping
Recyclable
Discover our range of high-quality packaging materials designed to tailor your packaging order to perfection. From sturdy cardboard boxes to eco-friendly options, we have the ideal materials for your unique needs. Elevate your brand and protect your products with our customizable packaging solutions
Elevate your packaging with our premium add-ons. Choose from lamination, foiling, coatings, and other finishing options to create packaging that reflects your brand’s elegance and style. Tailor your order to your exact preferences for a distinctive and eye-catching presentation and make a lasting impression
Select from a range of packaging paper thicknesses, from 8pt to 28pt, to meet your specific needs. Rigid boxes demand greater thickness for durability and luxury, capable of supporting your product’s weight. Make a wise choice that aligns with your budget while ensuring your packaging exudes quality and resilience.
Experience worry-free shipping with our packaging solutions. Whether you choose ground or air shipments, we offer guaranteed insured freight options, ensuring your packaging orders arrive safely and securely. Relax knowing your products are in reliable hands from production to delivery.
Custom Printed Mylar Bags: Barrier Physics & Aroma-Seal Technology
The primary challenge of flexible Mylar packaging is “Flex-Cracking.” If a bag is folded too sharply, microscopic fractures can occur in the aluminum foil layer, compromising the oxygen barrier. At Hexa Custom Boxes, we solve this with High-Ductility Foil Co-Extrusion. We utilize a specialized bonding agent between the Mylar and Aluminum layers that allows the bag to flex and “crinkle” without breaking the hermetic shield, maintaining a “Zero-Leak” environment even after heavy handling.
1. Material Architecture: The “Triple-Shield” Laminate
We select film structures based on “Moisture-Sensitivity” and “Product-Weight”:
- Standard Vista-Foil (4.5mil): Features a metallic back and a clear front window. Ideal for “Visual-Conversion” where the customer needs to see the product quality while benefiting from a foil-backed barrier.
- Heavy-Duty Opaque Foil (6mil): 100% light-proof. This is the “Gold-Standard” for products sensitive to photodegradation (like hops, tea, or high-end botanicals).
- Soft-Touch Matte Mylar: A premium finish that eliminates the “Plastic-Glare” typical of cheaper bags, providing a high-end, tactile “Velvet-Grip” for boutique brands.
2. Technical Design: The “Freshness-Retention” Geometry
We engineer the pouch to be “User-Intuitive” and “Air-Tight”:
- Stand-Up Bottom Gusset: Designed with a “K-Seal” or “Doyen-Style” base, ensuring the bag stands perfectly vertical even when nearly empty, maximizing your brand’s eye-level exposure.
- Re-Sealable “Grip-Lock” Zippers: Engineered for multiple “Open-Close” cycles. For regulated products, we offer Certified Child-Resistant (CR) Zippers that require a “Pinch-and-Slide” motion to access.
- V-Cut Tear Notches: Precision-located above the zipper line to allow consumers to open the heat-sealed bag without needing scissors, ensuring a clean, straight tear every time.
3. High-Definition Finishes: The “Dispensary-Luxe” Signature
- Metallic-Ink Overlays: We can print directly onto the silver Mylar base using transparent inks, creating a “Shifting-Metallic” color effect that moves with the light.
- Spot-Gloss on Matte: Apply a high-shine varnish over your logo against a “Dead-Matte” background to create a premium contrast that highlights your brand’s “Call-to-Action.”
- Odor-Proof Heat Sealing: Our bags are designed with a wide 10mm “Seal-Zone” at the top, compatible with all industrial impulse sealers to guarantee 100% scent-suppression.
4. The “Fill-Logic” Sizing Guide
Choosing the correct “Volume-to-Film” ratio is essential. A bag that is too small will strain the side-seams, while a bag that is too large will trap excess oxygen.
| Product Weight | Bag Style | Dimensions (W x H + G) | Capacity |
| 3.5g – 1/8oz | Flat Sachet | 3.5″ x 5.0″ | Sample Size |
| 28g – 1oz | Stand-Up Pouch | 5.0″ x 8.0″ + 2.5″ | Standard Retail |
| 112g – 4oz | Stand-Up Pouch | 6.5″ x 9.5″ + 3.0″ | Bulk Retail |
| 450g – 1lb | Large Side-Gusset | 8.0″ x 12.0″ + 4.0″ | Commercial |
5. How to Order Your Custom Printed Mylar Bags
We move your brand from the “Batch-Process” to the “Primary-Shelf” in five steps:
- Select Your Barrier Level: Choose your thickness (3.5mil – 7mil) and internal lining (Foil vs. Clear).
- Define Your Pouch Shape: Choose between “Flat,” “Stand-Up,” or “Side-Gusset.”
- Upload Your Art: We provide Free Technical Templates with the “Zip-Line” and “Seal-Area” safe zones clearly marked.
- Technical Pre-Press: Our team verifies that your “Ingredients” and “QR-Codes” are 100% legible on the flexible surface.
- Fast Fulfillment: Your custom Mylar bags arrive in 12-15 business days, ready for filling and heat-sealing.
Ready to Lock in Freshness and Outshine the Competition?
Your product provides the potency, your packaging provides the prestige. From “Aroma-Lock” zippers to “Zero-OTR” foil liners, Hexa Custom Boxes is your partner in flexible packaging excellence.
If you are scaling for a national retail launch or refreshing your current SKU line, our engineering team can audit your “Bag-Yield” and film-thickness to maximize your budget. Simply share your existing estimate via our Beat My Quote Form to see how we can streamline your manufacturing and provide more value for your brand’s investment.
Our Capabilities
Global Sourcing
Price Match Guarantee
3D Design Services
Flexible Lead Times
High-Volume Printing
24/7 Support
Custom Payment Plans
Warehousing & Inventory
Frequently Asked Questions
Custom Kraft Paper
$0.15In the “Eco-Retail & Industrial” sector, Kraft paper is the gold standard for sustainable luxury. At Hexa Custom Boxes, we engineer custom printed Kraft paper for boutique gift wrapping, protective void-fill, and organic food service. Utilizing 30lb to 70lb premium unbleached virgin pulp, our Kraft packaging is designed with “Low-Friction Surface Smoothness” to prevent scuffing of delicate products.
We prioritize “Bio-Circular Integrity,” ensuring our papers are 100% recyclable and home-compostable. From “Minimalist Black-Ink” typography to “White-Opaque” contrast printing, our wholesale Kraft paper is built for the boutique and the warehouse.
Custom Chocolate Bar Packaging
$0.25In the premium confectionery market, the “snap” of a chocolate bar begins with the “click” of its box. At Hexa Custom Boxes, we engineer custom chocolate bar packaging that preserves the tempered finish and delicate terpene profile of your cocoa. Utilizing FDA-approved, high-caliper 16pt to 18pt SBS (Solid Bleached Sulfate) and sustainable specialty Kraft boards, our custom chocolate boxes feature grease-resistant internal barriers that prevent cocoa butter from leaching into the paperboard.
We prioritize brand prestige by offering precision foil stamping, deep-press embossing, and soft-touch textures that signal luxury. From slim “Envelope-Style” sleeves to rigid “Discovery Sets” with gold-leaf accents, our wholesale chocolate bar boxes are built to provide a multi-sensory experience that justifies a premium price point.
Custom Gold Foil Mascara Boxes
$0.25In the premium cosmetics market, gold foil is the universal shorthand for “Prestige.” At Hexa Custom Boxes, we engineer custom gold foil mascara boxes that provide a high-glamour, protective housing for 7ml to 12ml tubes. Utilizing 18pt to 24pt premium SBS (Solid Bleached Sulfate), our mascara packaging is optimized for “Slim-Profile” durability.
We prioritize “Lustre Integrity” by using Hot-Stamp Heat Calibration, which fuses the gold foil deep into the fibers of the board for a permanent, mirror-like finish. From “Midnight Black” matte boxes with gold accents to “Full-Gold” metallic wraps, our wholesale gold foil mascara boxes are built to dominate the visual field of the retail shelf.
Custom Reverse Tuck End Boxes
$0.25The Reverse Tuck Box is the cornerstone of retail packaging due to its cost-effectiveness and ease of assembly. At Hexa Custom Boxes, we engineer custom reverse tuck boxes using 16pt to 24pt SBS (Solid Bleached Sulfate) or premium Kraft. Unlike Straight Tuck boxes, the RTE design allows the front display panel to be completely clean, as the bottom flap tucks toward the rear.
We prioritize “High-Speed Assembly Compatibility,” ensuring our boxes are perfectly calibrated for both manual hand-packing and automated conveyor lines. From “Slim Cosmetics” to “Heavy-Duty Tech Parts,” our wholesale reverse tuck boxes are the industry standard for versatility.
Custom Christmas Wrapping Paper
$0.15In the “Seasonal Gifting” sector, the wrap is the first gift the recipient sees. At Hexa Custom Boxes, we engineer custom Christmas wrapping paper for boutique retailers and corporate gifting. Utilizing 60lb to 80lb premium coated or Sustainable Recycled Kraft, our holiday packaging is designed with “Anti-Curl” technology for easy handling.
We prioritize “Chromatic Brilliance,” using specialized festive inks to capture the deep reds, forest greens, and metallic golds of the season. From “Rustic Reindeer” matte textures to “High-Gloss Snowflake” finishes, our wholesale Christmas wraps are built for the tree and the transit.
Custom Perfume Packaging Boxes
$0.25In the “Global Beauty & Prestige” sector, the box is the primary marketing vehicle. At Hexa Custom Boxes, we engineer custom perfume packaging for artisanal distillers, celebrity collections, and high-tier fashion houses. Utilizing 18pt to 24pt SBS (Solid Bleached Sulfate) or Premium Rigid Greyboard, our perfume packaging is designed with “Inert Internal Buffers.”
We prioritize “Ink-to-Scent Neutrality,” ensuring no chemical odors from the manufacturing process interfere with the perfume’s delicate top notes. From “Iridescent Holographics” to “Linen-Wrapped” rigid sets, our wholesale perfume boxes are built for the vanity, the gift-bag, and the high-end retailer.
Custom Skin Care Packaging
$0.25In the high-stakes world of prestige beauty and dermatology, the box is the first indicator of the product’s efficacy. At Hexa Custom Boxes, we engineer custom skin care boxes that provide a structural and chemical barrier for 15ml to 200ml containers. Utilizing 18pt to 24pt moisture-resistant SBS (Solid Bleached Sulfate) or specialized “Linen-Texture” stocks, our skin care packaging is optimized for “Clean-Beauty” aesthetics.
We prioritize “Information Architecture” by offering high-resolution printing for extensive ingredient lists, usage rituals, and clinical trial results. From “Serum Dropper Tucks” to “Luxury Cream Jars,” our wholesale skin care packaging is built to elevate your brand from a commodity to a daily ritual.
Custom Press on Nail Packaging Boxes
$0.25In the beauty-tech era, your packaging is your digital storefront. At Hexa Custom Boxes, we engineer custom press-on nail packaging that combines high-definition display with organized “all-in-one” utility. Utilizing premium 16pt SBS and rigid luxury boards, our custom nail boxes feature precision-cut “staircase” inserts that showcase all 24–30 nails in a tiered, visual array.
We prioritize user convenience by integrating dedicated “hidden” compartments for glue, prep pads, and cuticle pushers, ensuring a clutter-free unboxing experience. From holographic “prism” finishes to elegant slide-out drawer designs with silk ribbon pulls, our wholesale press-on nail boxes are built to be “Instagram-ready” the moment they hit the doorstep. Elevate your nail brand with packaging that ensures your artistry stays secure and your brand stays trending.
Order a Sample Kit
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