Custom Printed Mylar Bags
$0.25
In the “Specialty Food, Botanical, & Tech” sectors, the Mylar bag is the ultimate freshness vault. At Hexa Custom Boxes, we engineer custom Mylar bags for coffee, dried fruits, medicinal herbs, and sensitive electronic components. Utilizing 3.5mil to 7mil multi-ply PET/AL/PE construction, our Mylar packaging is designed with “Scent-Lock Ribbing.”
We prioritize “Light-Blockade Density,” ensuring that UV rays cannot degrade the potency or color of your contents. From “Stand-Up Gussets” to “Child-Resistant Zippers,” our wholesale Mylar bags are built for the retail rack and the long-term pantry.
Starting From 100 Boxes
High Quality Offset Printing
Custom Sizes & Style
8-10 Business Day Turnaround
Free Shipping
Recyclable
Discover our range of high-quality packaging materials designed to tailor your packaging order to perfection. From sturdy cardboard boxes to eco-friendly options, we have the ideal materials for your unique needs. Elevate your brand and protect your products with our customizable packaging solutions
Elevate your packaging with our premium add-ons. Choose from lamination, foiling, coatings, and other finishing options to create packaging that reflects your brand’s elegance and style. Tailor your order to your exact preferences for a distinctive and eye-catching presentation and make a lasting impression
Select from a range of packaging paper thicknesses, from 8pt to 28pt, to meet your specific needs. Rigid boxes demand greater thickness for durability and luxury, capable of supporting your product’s weight. Make a wise choice that aligns with your budget while ensuring your packaging exudes quality and resilience.
Experience worry-free shipping with our packaging solutions. Whether you choose ground or air shipments, we offer guaranteed insured freight options, ensuring your packaging orders arrive safely and securely. Relax knowing your products are in reliable hands from production to delivery.
Custom Printed Mylar Bags: Barrier Physics & Aroma-Seal Technology
The primary challenge of flexible Mylar packaging is “Flex-Cracking.” If a bag is folded too sharply, microscopic fractures can occur in the aluminum foil layer, compromising the oxygen barrier. At Hexa Custom Boxes, we solve this with High-Ductility Foil Co-Extrusion. We utilize a specialized bonding agent between the Mylar and Aluminum layers that allows the bag to flex and “crinkle” without breaking the hermetic shield, maintaining a “Zero-Leak” environment even after heavy handling.
1. Material Architecture: The “Triple-Shield” Laminate
We select film structures based on “Moisture-Sensitivity” and “Product-Weight”:
- Standard Vista-Foil (4.5mil): Features a metallic back and a clear front window. Ideal for “Visual-Conversion” where the customer needs to see the product quality while benefiting from a foil-backed barrier.
- Heavy-Duty Opaque Foil (6mil): 100% light-proof. This is the “Gold-Standard” for products sensitive to photodegradation (like hops, tea, or high-end botanicals).
- Soft-Touch Matte Mylar: A premium finish that eliminates the “Plastic-Glare” typical of cheaper bags, providing a high-end, tactile “Velvet-Grip” for boutique brands.
2. Technical Design: The “Freshness-Retention” Geometry
We engineer the pouch to be “User-Intuitive” and “Air-Tight”:
- Stand-Up Bottom Gusset: Designed with a “K-Seal” or “Doyen-Style” base, ensuring the bag stands perfectly vertical even when nearly empty, maximizing your brand’s eye-level exposure.
- Re-Sealable “Grip-Lock” Zippers: Engineered for multiple “Open-Close” cycles. For regulated products, we offer Certified Child-Resistant (CR) Zippers that require a “Pinch-and-Slide” motion to access.
- V-Cut Tear Notches: Precision-located above the zipper line to allow consumers to open the heat-sealed bag without needing scissors, ensuring a clean, straight tear every time.
3. High-Definition Finishes: The “Dispensary-Luxe” Signature
- Metallic-Ink Overlays: We can print directly onto the silver Mylar base using transparent inks, creating a “Shifting-Metallic” color effect that moves with the light.
- Spot-Gloss on Matte: Apply a high-shine varnish over your logo against a “Dead-Matte” background to create a premium contrast that highlights your brand’s “Call-to-Action.”
- Odor-Proof Heat Sealing: Our bags are designed with a wide 10mm “Seal-Zone” at the top, compatible with all industrial impulse sealers to guarantee 100% scent-suppression.
4. The “Fill-Logic” Sizing Guide
Choosing the correct “Volume-to-Film” ratio is essential. A bag that is too small will strain the side-seams, while a bag that is too large will trap excess oxygen.
| Product Weight | Bag Style | Dimensions (W x H + G) | Capacity |
| 3.5g – 1/8oz | Flat Sachet | 3.5″ x 5.0″ | Sample Size |
| 28g – 1oz | Stand-Up Pouch | 5.0″ x 8.0″ + 2.5″ | Standard Retail |
| 112g – 4oz | Stand-Up Pouch | 6.5″ x 9.5″ + 3.0″ | Bulk Retail |
| 450g – 1lb | Large Side-Gusset | 8.0″ x 12.0″ + 4.0″ | Commercial |
5. How to Order Your Custom Printed Mylar Bags
We move your brand from the “Batch-Process” to the “Primary-Shelf” in five steps:
- Select Your Barrier Level: Choose your thickness (3.5mil – 7mil) and internal lining (Foil vs. Clear).
- Define Your Pouch Shape: Choose between “Flat,” “Stand-Up,” or “Side-Gusset.”
- Upload Your Art: We provide Free Technical Templates with the “Zip-Line” and “Seal-Area” safe zones clearly marked.
- Technical Pre-Press: Our team verifies that your “Ingredients” and “QR-Codes” are 100% legible on the flexible surface.
- Fast Fulfillment: Your custom Mylar bags arrive in 12-15 business days, ready for filling and heat-sealing.
Ready to Lock in Freshness and Outshine the Competition?
Your product provides the potency, your packaging provides the prestige. From “Aroma-Lock” zippers to “Zero-OTR” foil liners, Hexa Custom Boxes is your partner in flexible packaging excellence.
If you are scaling for a national retail launch or refreshing your current SKU line, our engineering team can audit your “Bag-Yield” and film-thickness to maximize your budget. Simply share your existing estimate via our Beat My Quote Form to see how we can streamline your manufacturing and provide more value for your brand’s investment.
Our Capabilities
Global Sourcing
Price Match Guarantee
3D Design Services
Flexible Lead Times
High-Volume Printing
24/7 Support
Custom Payment Plans
Warehousing & Inventory
Frequently Asked Questions
Custom Orange Mailer Boxes
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These lightweight yet sturdy custom boxes printed with your logo will grab everyone’s attention and ensure protection during product transit. Made from eco-friendly corrugated materials, our orange mailer boxes are perfect for the environment as well as protecting your brand. Boost your brand’s identity by contacting us today to get started on your custom packaging solution.
Custom Toy Packaging
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We prioritize “Ink-Fixation Stability,” ensuring that the vibrant colors don’t rub off even after heavy handling on retail shelves. From “Integrated Plastic Windows” to “Punch-Out Character” features, our wholesale toy boxes are built for the toy aisle and the excitement of a birthday morning.
Custom CBD Display Boxes
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We prioritize “The Pop-Up Reveal” with perforated headers and tiered internal steps that ensure every product is visible. Whether for “Grab-and-Go” gummies or premium oils, our wholesale CBD display boxes turn bulk inventory into organized, high-velocity retail assets.
Custom Burger Boxes
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We prioritize “On-the-Go” functionality with integrated lock-tabs and grease-resistant internal coatings that prevent “oil-seep.” From “Clamshell” classics to premium “Slide-Out” drawers, our wholesale burger boxes are built to hold the heat, protect the stack, and showcase your brand in high-definition.
Custom Skin Care Packaging
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We prioritize “Information Architecture” by offering high-resolution printing for extensive ingredient lists, usage rituals, and clinical trial results. From “Serum Dropper Tucks” to “Luxury Cream Jars,” our wholesale skin care packaging is built to elevate your brand from a commodity to a daily ritual.
Custom Kraft Paper
$0.15In the “Eco-Retail & Industrial” sector, Kraft paper is the gold standard for sustainable luxury. At Hexa Custom Boxes, we engineer custom printed Kraft paper for boutique gift wrapping, protective void-fill, and organic food service. Utilizing 30lb to 70lb premium unbleached virgin pulp, our Kraft packaging is designed with “Low-Friction Surface Smoothness” to prevent scuffing of delicate products.
We prioritize “Bio-Circular Integrity,” ensuring our papers are 100% recyclable and home-compostable. From “Minimalist Black-Ink” typography to “White-Opaque” contrast printing, our wholesale Kraft paper is built for the boutique and the warehouse.
Custom Bakery Boxes
$0.25A bakery’s reputation is often carried in a box. At Hexa Custom Boxes, we engineer custom bakery boxes that act as a precision-controlled environment for your delicate pastries, donuts, and cakes. Utilizing high-caliper, FDA-approved SBS and unbleached Kraft boards, our custom bakery packaging is designed to support the weight of dense baked goods while providing the moisture-wicking properties necessary to keep crusts crisp.
We prioritize product visibility through anti-fog, compostable windows and ensure rapid assembly with our “Quick-Fold” lock-corner designs. From grease-resistant linings to high-definition, food-safe branding, our wholesale bakery boxes are built to survive the delivery “last mile” without structural failure. Elevate your brand from the counter to the table with packaging that preserves the temperature, texture, and artistry of your craft.
Custom Cosmetic Cardboard Boxes
$0.25In the beauty retail environment, cardboard is more than just paper—it is a physical extension of your brand’s touchpoint. At Hexa Custom Boxes, we engineer custom cosmetic cardboard boxes using high-grade 16pt to 24pt SBS (Solid Bleached Sulfate) or eco-friendly Kraft. Our cardboard cosmetic packaging is designed for “Visual Longevity,” utilizing coatings that prevent edge-wear and color fading under harsh retail lighting.
We prioritize “Structural Integrity” by using precision-scoring technology that ensures every corner is a sharp 90 degree angle, preventing the “mushy” look of low-quality cardboard. From “Tuck-End Cartons” to “Two-Piece Setup Boxes,” our wholesale cosmetic cardboard boxes are the industry standard for durability and design.
Order a Sample Kit
Get Free Consultation and Order Your Sample Kit to feel More Confident for Choosing Hexa Custom Boxes as your product packaging partner.
