Custom Deli Paper
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In the “Gourmet Deli & Butcher” sector, the paper is the primary brand ambassador. At Hexa Custom Boxes, we engineer custom deli paper for sub shops, charcuterie counters, and independent grocers. Utilizing 25gsm to 40gsm grease-resistant specialty papers or Dry-Waxed Kraft, our deli packaging is designed for “One-Pull” efficiency.
We prioritize “Inert Barrier Performance,” ensuring that the paper doesn’t absorb the aroma of the food or transfer any ink scents to the product. From “Traditional Italian Market” checks to “Modern Minimalist” logos, our wholesale deli wraps are built for the counter and the carry-out bag.
Starting From 100 Boxes
High Quality Offset Printing
Custom Sizes & Style
8-10 Business Day Turnaround
Free Shipping
Recyclable
Discover our range of high-quality packaging materials designed to tailor your packaging order to perfection. From sturdy cardboard boxes to eco-friendly options, we have the ideal materials for your unique needs. Elevate your brand and protect your products with our customizable packaging solutions
Elevate your packaging with our premium add-ons. Choose from lamination, foiling, coatings, and other finishing options to create packaging that reflects your brand’s elegance and style. Tailor your order to your exact preferences for a distinctive and eye-catching presentation and make a lasting impression
Select from a range of packaging paper thicknesses, from 8pt to 28pt, to meet your specific needs. Rigid boxes demand greater thickness for durability and luxury, capable of supporting your product’s weight. Make a wise choice that aligns with your budget while ensuring your packaging exudes quality and resilience.
Experience worry-free shipping with our packaging solutions. Whether you choose ground or air shipments, we offer guaranteed insured freight options, ensuring your packaging orders arrive safely and securely. Relax knowing your products are in reliable hands from production to delivery.
Custom Deli Paper: Moisture Management & Crease Integrity
The primary challenge of deli wrapping is “Acid & Oil Attack.” Many deli products use vinaigrettes or mayo-based spreads that can break down standard paper fibers. At Hexa Custom Boxes, we solve this with Internal Sizing & Surface Coating. This dual-action protection ensures that neither water nor oil can penetrate the paper, keeping the sandwich fresh and the customer’s hands clean.
1. Material Science: The “Counter-to-Customer” Substrate
We select substrates based on your menu’s “Moisture-to-Fat” ratio:
- Dry-Waxed Bleached Paper: The most popular deli choice. The wax is driven into the paper fibers, providing excellent grease resistance and a “High-Release” surface so cheese and meats won’t stick.
- Unbleached Kraft Greaseproof: Perfect for “Artisanal” or “Organic” delis. It provides a rustic, textured aesthetic and is 100% compostable.
- Poly-Coated Sandwich Wrap: Provides a 100% moisture barrier. Recommended for “Extra-Saucy” subs or wet items like pickles and slaw.
2. Technical Design: The “Efficiency-Ready” Format
We engineer the paper to handle the structural stress of various wrapping techniques:
- Interleaved Pop-Up Sheets: Pre-folded and boxed to pull out one-by-one, optimized for high-volume lunch rushes where every second counts.
- Flat-Pack Sheets: 12″ x 12″ or 15″ x 15″ precision-cut squares, ideal for flat-wrapping larger subs or lining catering trays.
- Pick-Up Tissues: Lightweight 25gsm sheets used for hygienic handling of pastries, bagels, or deli meats without direct hand contact.
3. High-Definition Finishes: The “Deli-Standard” Signature
- pH-Neutral Vegetable Inks: We use 100% non-toxic, soy-based inks that won’t flake or bleed, even when exposed to high-acidity ingredients like mustard or balsamic vinegar.
- Step-and-Repeat Branding: A diagonal logo pattern ensures that your brand name is visible regardless of how the sandwich is rolled or cut.
- Textured “Anti-Slip” Finish: Ensures the wrap stays secure in the customer’s hand and doesn’t slide across the tray or counter.
4. The “Deli-Pro” Sizing Guide
Choosing the correct size minimizes paper waste while ensuring a total “Tuck-and-Roll” seal.
| Item Type | Sheet Dimensions | Recommended Weight |
| Pastry / Small Snack | 8″ x 10″ | 25gsm Lightweight |
| Standard Sandwich / Wrap | 12″ x 12″ | 30gsm All-Purpose |
| Large Sub / Hoagie | 15″ x 15″ | 35gsm Heavy-Duty |
| Tray Liner / Table Cover | 15″ x 20″ | 40gsm Reinforced |
5. How to Order Your Custom Deli Paper
We move your brand from the “Slicer” to the “Sofa” in five steps:
- Select Your Barrier Type: Choose between “Greaseproof” for standard use or “Dry-Wax” for extra release properties.
- Define Your Dispensing Method: Choose “Pop-Up” for speed or “Flat-Pack” for versatility.
- Upload Your Art: We provide Free Technical Templates optimized for high-clarity logo repetition.
- Technical Pre-Press: Our team ensures the ink colors match your brand’s Pantone specifications accurately.
- Fast Fulfillment: Your custom deli wraps arrive in 10-12 business days, ready for your next order.
Ready to Give Your Deli a Professional Edge?
Your ingredients provide the freshness, your packaging provides the signature. From “Pop-Up” efficiency to “Eco-Friendly” Kraft, Hexa Custom Boxes is your partner in deli excellence.
If you are scaling for a franchise or refreshing your shop’s aesthetic, our engineering team can audit your wrap-yield and material usage to maximize your budget. Simply share your existing estimate via our Beat My Quote Form to see how we can streamline your manufacturing and provide more value for your brand’s investment.
Our Capabilities
Global Sourcing
Price Match Guarantee
3D Design Services
Flexible Lead Times
High-Volume Printing
24/7 Support
Custom Payment Plans
Warehousing & Inventory
Frequently Asked Questions
Custom Kraft Paper
$0.15In the “Eco-Retail & Industrial” sector, Kraft paper is the gold standard for sustainable luxury. At Hexa Custom Boxes, we engineer custom printed Kraft paper for boutique gift wrapping, protective void-fill, and organic food service. Utilizing 30lb to 70lb premium unbleached virgin pulp, our Kraft packaging is designed with “Low-Friction Surface Smoothness” to prevent scuffing of delicate products.
We prioritize “Bio-Circular Integrity,” ensuring our papers are 100% recyclable and home-compostable. From “Minimalist Black-Ink” typography to “White-Opaque” contrast printing, our wholesale Kraft paper is built for the boutique and the warehouse.
Custom Burger Paper
$0.15In the “Fast-Casual” and “Gourmet Burger” sector, the wrap is a functional extension of the kitchen. At Hexa Custom Boxes, we engineer custom burger paper for everything from smash burgers to oversized brioche stacks. Utilizing 28gsm to 40gsm grease-proof specialty papers or PE-coated Kraft, our burger packaging is designed for “Dead-Fold” performance—meaning it stays wrapped exactly where you fold it.
We prioritize “Inert Flavor Profiles,” ensuring no paper-taste or ink-scent transfers to the food. From “Checkerboard Classic” patterns to “Minimalist Artisanal” logos, our wholesale burger wraps are built for the tray and the takeout bag.
Custom Orange Mailer Boxes
$0.25In the “E-commerce & Subscription” sector, the orange mailer is a visual firecracker. At Hexa Custom Boxes, we engineer custom orange mailer boxes for streetwear brands, energy supplements, tech gadgets, and vibrant gift sets. Utilizing E-Flute or B-Flute Corrugated with a “Double-Hit” ink process, our orange packaging is designed with “Dust-Flap Security.”
We prioritize “UV-Inhibitor Coatings,” ensuring that the bright orange pigment doesn’t fade or “Yellow” when exposed to sunlight during transit. From “Mandarin-Matte” to “Safety-Orange Gloss,” our wholesale orange mailers are built for the porch and the “Unboxing” video.
Custom Heat Seal Paper
$0.15In the “Retail Food & Medical” sector, heat seal paper is the ultimate security layer. At Hexa Custom Boxes, we engineer custom heat seal paper for snack bars, coffee sachets, medical disposables, and tea bags. Utilizing 40gsm to 80gsm medical-grade or food-grade base papers, our sealable packaging is designed for “Instant-Tack” performance.
We prioritize “Thermal-Ink Stability,” ensuring your branding doesn’t scorch or discolor when the sealing jaws strike the paper. From “Vibrant Snack-Pack” gloss to “Clinical-White” matte finishes, our wholesale heat seal rolls are built for the factory and the retail shelf.
Custom Freezer Paper Roll
$0.15In the “Meat Processing & Long-Term Storage” sector, the roll is a protective shield. At Hexa Custom Boxes, we engineer custom freezer paper rolls for lockers, game processors, and independent butcher shops. Utilizing 35lb to 55lb high-density base paper with a 5lb to 7lb poly-coating, our freezer packaging is designed for “Total Barrier Integrity.”
We prioritize “Ink-Adhesion Stability,” ensuring that the branding on the exterior (the non-coated side) does not flake or smudge when exposed to frost and condensation. From “Game Processor” rugged aesthetics to “Premium Organic” clean looks, our wholesale freezer paper is built for the cold, the damp, and the long haul.
Custom Lip Scrub Boxes
$0.25In the “Self-Care” and “Lip Prep” market, the box is a promise of smoothness. At Hexa Custom Boxes, we engineer custom lip scrub boxes to house standard 15g to 30g jars. Utilizing 18pt to 22pt premium SBS (Solid Bleached Sulfate), our lip scrub packaging is designed with “Anti-Bulge” side walls to keep the jar centered and secure.
We prioritize “Ingredient Visibility” by offering high-resolution printing for flavor profiles and botanical callouts. From “Sugar-Sweet” pastel aesthetics to “Natural Kraft” organic lines, our wholesale lip scrub boxes are built to survive the high-humidity environment of a bathroom vanity.
Custom Cosmetic Subscription Boxes
$0.25In the recurring revenue model, the “Magic” is in the opening. At Hexa Custom Boxes, we engineer custom subscription boxes using high-density E-Flute or B-Flute Corrugated board. These are not flimsy cartons; they are “Mail-Ready” fortresses.
We prioritize “Dual-Surface Branding”—utilizing the high-impact real estate of the interior lid to communicate monthly themes or influencer collaborations. From “Mini-Sample Discovery Kits” to “Full-Size VIP Curations,” our wholesale cosmetic subscription boxes are built to provide the structural “heft” and visual “pop” that reduces churn and drives social media shares.
Custom Jade Roller Packaging Boxes
$0.25In the “Holistic Beauty & Skincare” sector, the box is a protective sanctuary. At Hexa Custom Boxes, we engineer custom jade roller boxes for luxury skincare brands, facial massage boutiques, and wellness subscription kits. Utilizing 1200gsm Rigid Set-Up Boards or 24pt Reinforced SBS, our jade roller packaging is designed with “Dual-Tiered Impact Buffers.”
We prioritize “Lamination Integrity,” ensuring that the high-weight-to-surface ratio of the stone doesn’t cause the box to sag or the corners to burst. From “Soft-Touch Mint” to “Gold-Leaf Embossed” accents, our wholesale jade roller boxes are built for the vanity and the high-end retail showcase.
Order a Sample Kit
Get Free Consultation and Order Your Sample Kit to feel More Confident for Choosing Hexa Custom Boxes as your product packaging partner.
