Custom Vape Boxes
$0.25
In the rapidly evolving e-cigarette industry, your packaging is the primary indicator of product quality and safety. At Hexa Custom Boxes, we engineer custom vape boxes that combine pharmaceutical-grade security with high-end retail appeal. Utilizing premium 16pt and 18pt SBS boards, our custom vape packaging is designed to protect delicate glass cartridges, hardware, and e-liquid bottles from UV light and impact.
We prioritize regulatory compliance by providing optimized layouts for mandated warning labels, TPD/FDA requirements, and batch tracking. From child-resistant (CR) sliders to luxury magnetic flip-tops with precision-cut foam inserts, our wholesale vape boxes are finished with spot UV, soft-touch matte, and metallic foiling to ensure your brand dominates the shelf. Elevate your vape line with engineering that protects your product and your reputation.

Starting From 100 Boxes

High Quality Offset Printing

Custom Sizes & Style

8-10 Business Day Turnaround

Free Shipping

Recyclable
- Materials
- Add-Ons & Finishing
- Paper Weight
- Shipping
Discover our range of high-quality packaging materials designed to tailor your packaging order to perfection. From sturdy cardboard boxes to eco-friendly options, we have the ideal materials for your unique needs. Elevate your brand and protect your products with our customizable packaging solutions
Elevate your packaging with our premium add-ons. Choose from lamination, foiling, coatings, and other finishing options to create packaging that reflects your brand’s elegance and style. Tailor your order to your exact preferences for a distinctive and eye-catching presentation and make a lasting impression
Select from a range of packaging paper thicknesses, from 8pt to 28pt, to meet your specific needs. Rigid boxes demand greater thickness for durability and luxury, capable of supporting your product’s weight. Make a wise choice that aligns with your budget while ensuring your packaging exudes quality and resilience.
Experience worry-free shipping with our packaging solutions. Whether you choose ground or air shipments, we offer guaranteed insured freight options, ensuring your packaging orders arrive safely and securely. Relax knowing your products are in reliable hands from production to delivery.
Custom Vape Boxes: Compliance Engineering & Premium Hardware Showcase
A vape device or e-liquid bottle is a high-value, sensitive product. At Hexa Custom Boxes, we specialize in custom vape boxes that act as a structural vault. Standard packaging often ignores the risk of “leaking” or “cartridge rattling,” which can lead to damaged hardware. Our custom printed vape boxes are engineered with internal tension fitments and light-blocking materials to ensure your products remain potent and pristine from the lab to the lung.
1. Material Engineering: Safety Meets Style
Vape products require materials that are durable enough to handle retail transit but smooth enough to host high-definition graphics:
- High-Density SBS (Solid Bleached Sulfate): The industry standard for vape cartridge boxes. Its ultra-smooth surface allows for the sharpest possible printing of tiny warning text and complex logo gradients.
- Luxury Rigid Board: For high-end “Mod” kits and limited-edition disposables. These boxes offer a “heavy” feel that justifies premium price points.
- Metallic & Holographic Stocks: Perfect for the “Cyber” and “Tech” aesthetics common in the vape industry. These materials catch the LED lighting of vape shops to draw the eye instantly.
2. Structural Strategy: Safety & Compliance Fitments
The interior of a vape box is where the engineering truly happens. We offer three primary security levels:
- Child-Resistant (CR) Sliders: We engineer “Two-Button” or “Push-and-Pull” locking mechanisms that meet safety standards while remaining elegant.
- Precision-Cut EVA Foam: Laser-cut to the exact dimensions of your 0.5ml or 1.0ml cartridges. This prevents the “glass-on-glass” contact that leads to cracks during shipping.
- TPD-Compliant Layouts: We leave a dedicated 30% minimum surface area on the front and back panels for nicotine warning labels, ensuring your custom vape packaging is legal across different jurisdictions.
3. High-End Branding: The “Tech-Style” Finish
Since vape hardware is often sleek and metallic, the box should mirror that aesthetic.
- Soft-Touch Matte Lamination: Provides a “velvet” grip that feels like high-end electronics.
- Spot UV & Raised Embossing: We can raise the “flavor” name or the logo, creating a tactile contrast against a matte background.
- Inside Lid Printing: Use the internal space for “Quick Start” guides or QR codes that lead to your lab results (COA), building deep trust with your customers.
4. The “Perfect Fit” Sizing Guide
Vape products range from tiny 10ml bottles to bulky multi-battery mods.
The Hexa Sizing Rule for Vape Products:
- Standard 10ml E-Liquid: 1″ x 1″ x 3″ (Slim-profile tuck end).
- Universal 1.0ml Cartridge: 2.5″ x 1″ x 0.5″ (Compact slider or hang-tab box).
- Disposable Vape Pen: 4.5″ x 1.2″ x 0.75″ (Retail-ready with security seal).
5. How to Order Your Custom Vape Boxes
We bridge the gap between “concept” and “compliance-ready”:
- Select Your Safety Level: Choose between standard tuck-ends or child-resistant (CR) certified structures.
- Define Your Fitment: Tell us your hardware dimensions for a custom foam or cardstock insert.
- Upload Your Art: We offer free Pantone® matching to ensure your flavors (Blueberry, Mint, etc.) look consistent.
- Technical Pre-Press: Our engineers verify that your “Mandatory Warning” text is legible and compliant with local laws.
- Fast Turnaround: Delivered in 10-12 business days, with 6-8 day rush options available for new flavor launches.
Ready to Dominate the Vape Market?
Your hardware is premium, your packaging should be too. From “Push-Lock” safety to holographic “Pop,” Hexa Custom Boxes is your partner in compliance and style.
Beat My Quote
Already have a quote for wholesale vape boxes? We’re here to improve your margins and your security. Use our “Beat My Quote“ form and upload your current estimate, and our team will provide a technical audit and a more competitive offer.
Our Capabilities
Global Sourcing
Price Match Guarantee
3D Design Services
Flexible Lead Times
High-Volume Printing
24/7 Support
Custom Payment Plans
Warehousing & Inventory
Frequently Asked Questions
Custom Soap Boxes
$0.25In the personal care and artisanal beauty market, the box is the primary sensory gateway. At Hexa Custom Boxes, we engineer custom soap boxes that protect the delicate pH balance and scent profile of your bars. Utilizing 16pt to 24pt SBS (Solid Bleached Sulfate) or high-texture Natural Kraft, our custom soap packaging is designed to resist “warping” caused by the soap’s internal moisture.
We prioritize the “Scent Experience” by offering precision die-cut windows and breathable uncoated boards for cold-process soaps. From luxury “Drawer-Style” sliders to classic “Tuck-End” retail boxes, our wholesale soap boxes are built to survive the high-humidity environment of a bathroom while maintaining their premium shelf appeal.
Custom Hat Shipping Boxes
$0.25In the e-commerce era, the journey from the warehouse to the doorstep is the ultimate test of a hat’s silhouette. At Hexa Custom Boxes, we engineer custom hat shipping boxes specifically designed to neutralize the vertical and lateral pressures of automated sorting facilities. Utilizing reinforced E-flute and B-flute corrugated cardboard, our custom headwear mailers provide a rigid “safe-room” for everything from structured Fedoras to flexible Snapbacks.
We prioritize logistics efficiency by offering precision-scaled dimensions that reduce empty space, lowering your shipping costs while eliminating the need for excessive plastic fillers. From “Tear-Strip” easy-opening features to double-sided high-definition branding, our wholesale hat shipping boxes are built to ensure your brand arrives in style and your product arrives in perfect form.
Custom Display Boxes
$0.25In the “Retail & Impulse-Buy” sector, the display box is your brand’s primary recruiter. At Hexa Custom Boxes, we engineer custom display boxes for energy bars, cosmetics, vape products, and small electronics. Utilizing E-Flute or B-Flute Corrugated with a “High-White” outer liner, our POP packaging is designed with “Auto-Lock Tiers.”
We prioritize “Structural-Gravity Centers,” ensuring the box doesn’t tip forward when the front row of products is emptied. From “Integrated Headers” to “Stair-Step” inserts, our wholesale display boxes are built for the gas station counter and the big-box retail end-cap.
Custom Popcorn Boxes
$0.25In the cinema, event, and gourmet snack industry, the box is a high-visibility marketing tool. At Hexa Custom Boxes, we engineer custom printed popcorn boxes that offer a premium tactile experience without the greasy aftermath. Utilizing 16pt to 22pt food-grade SBS (Solid Bleached Sulfate) or grease-resistant Kraft, our custom popcorn packaging is designed with a “Tapered-Rigidity” profile, allowing for easy handheld consumption.
We prioritize retail efficiency with “Auto-Bottom” designs that snap open instantly and grease-proof internal coatings that repel butter and seasonings. From classic “Scalloped-Top” open containers to “Re-closable” gourmet boxes, our wholesale popcorn boxes are built to hold the heat and the flavor.
Custom Printed Tissue Paper
$0.15In the “Luxury Retail & E-commerce” sector, the tissue wrap is the “Reveal.” At Hexa Custom Boxes, we engineer custom printed tissue paper for high-end boutiques, sneaker brands, and subscription gift sets. Utilizing 17gsm to 30gsm premium acid-free tissue, our wraps are designed with “Low-Dusting” technology.
We prioritize “Ph-Neutrality,” ensuring that the paper does not react with delicate metals, leathers, or fabrics over long periods of shelf storage. From “Translucent Frost” finishes to “Full-Coverage Dark” saturation, our wholesale tissue paper is built for the gift bag and the premium shoebox.
Custom Christmas Wrapping Paper
$0.15In the “Seasonal Gifting” sector, the wrap is the first gift the recipient sees. At Hexa Custom Boxes, we engineer custom Christmas wrapping paper for boutique retailers and corporate gifting. Utilizing 60lb to 80lb premium coated or Sustainable Recycled Kraft, our holiday packaging is designed with “Anti-Curl” technology for easy handling.
We prioritize “Chromatic Brilliance,” using specialized festive inks to capture the deep reds, forest greens, and metallic golds of the season. From “Rustic Reindeer” matte textures to “High-Gloss Snowflake” finishes, our wholesale Christmas wraps are built for the tree and the transit.
Custom Subscription Boxes
$0.25In the “E-commerce & Recurring Revenue” sector, the box is the storefront. At Hexa Custom Boxes, we engineer custom subscription boxes for beauty kits, snack discovery, apparel, and high-end electronics. Utilizing E-Flute or B-Flute Corrugated with a high-caliper “Premium-White” or “Natural-Kraft” liner, our subscription packaging is designed with “Interlocking Dust-Flaps.”
We prioritize “Ink-Bonding Stability,” ensuring that the friction of shipping belts doesn’t scuff your exterior graphics. From “Interior-Pattern” surprises to “Tamper-Evident” closures, our wholesale subscription boxes are built for the porch and the social media “unboxing” video.
Custom Hair Color Boxes
$0.15In the professional and retail beauty market, your packaging is the silent stylist. At Hexa Custom Boxes, we engineer custom hair color boxes that combine high-end shelf appeal with pharmaceutical-grade protection. Utilizing reinforced 16pt to 18pt SBS (Solid Bleached Sulfate) board, our custom hair dye packaging is designed to support the weight of developer bottles and colorant tubes without sagging.
We prioritize brand accuracy by offering Extended Gamut Printing, ensuring that every nuance of “Ash Blonde” or “Mahogany Red” is reproduced with 100% fidelity. From anti-scuff matte finishes to metallic foil accents that highlight “shimmer” technology, our wholesale hair color boxes feature “tuck-and-lock” tabs to ensure your kits remain secure from the warehouse to the vanity.
Order a Sample Kit
Get Free Consultation and Order Your Sample Kit to feel More Confident for Choosing Hexa Custom Boxes as your product packaging partner.







