Custom Vape Boxes

4.9
Rated 4.9 out of 5
Starting from

$0.25

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In the rapidly evolving e-cigarette industry, your packaging is the primary indicator of product quality and safety. At Hexa Custom Boxes, we engineer custom vape boxes that combine pharmaceutical-grade security with high-end retail appeal. Utilizing premium 16pt and 18pt SBS boards, our custom vape packaging is designed to protect delicate glass cartridges, hardware, and e-liquid bottles from UV light and impact.

We prioritize regulatory compliance by providing optimized layouts for mandated warning labels, TPD/FDA requirements, and batch tracking. From child-resistant (CR) sliders to luxury magnetic flip-tops with precision-cut foam inserts, our wholesale vape boxes are finished with spot UV, soft-touch matte, and metallic foiling to ensure your brand dominates the shelf. Elevate your vape line with engineering that protects your product and your reputation.

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Boxes MOQ

Starting From 100 Boxes

High Quality Offset Printing

High Quality Offset Printing

Custom Sizes & Style

Custom Sizes & Style

8-10 Business Day Turnaround

8-10 Business Day Turnaround

Free Shipping

Free Shipping

Recyclable

Recyclable

Discover our range of high-quality packaging materials designed to tailor your packaging order to perfection. From sturdy cardboard boxes to eco-friendly options, we have the ideal materials for your unique needs. Elevate your brand and protect your products with our customizable packaging solutions

Elevate your packaging with our premium add-ons. Choose from lamination, foiling, coatings, and other finishing options to create packaging that reflects your brand’s elegance and style. Tailor your order to your exact preferences for a distinctive and eye-catching presentation and make a lasting impression

Select from a range of packaging paper thicknesses, from 8pt to 28pt, to meet your specific needs. Rigid boxes demand greater thickness for durability and luxury, capable of supporting your product’s weight. Make a wise choice that aligns with your budget while ensuring your packaging exudes quality and resilience.

Experience worry-free shipping with our packaging solutions. Whether you choose ground or air shipments, we offer guaranteed insured freight options, ensuring your packaging orders arrive safely and securely. Relax knowing your products are in reliable hands from production to delivery.

Custom Vape Boxes: Compliance Engineering & Premium Hardware Showcase

A vape device or e-liquid bottle is a high-value, sensitive product. At Hexa Custom Boxes, we specialize in custom vape boxes that act as a structural vault. Standard packaging often ignores the risk of “leaking” or “cartridge rattling,” which can lead to damaged hardware. Our custom printed vape boxes are engineered with internal tension fitments and light-blocking materials to ensure your products remain potent and pristine from the lab to the lung.

1. Material Engineering: Safety Meets Style

Vape products require materials that are durable enough to handle retail transit but smooth enough to host high-definition graphics:

  • High-Density SBS (Solid Bleached Sulfate): The industry standard for vape cartridge boxes. Its ultra-smooth surface allows for the sharpest possible printing of tiny warning text and complex logo gradients.
  • Luxury Rigid Board: For high-end “Mod” kits and limited-edition disposables. These boxes offer a “heavy” feel that justifies premium price points.
  • Metallic & Holographic Stocks: Perfect for the “Cyber” and “Tech” aesthetics common in the vape industry. These materials catch the LED lighting of vape shops to draw the eye instantly.

2. Structural Strategy: Safety & Compliance Fitments

The interior of a vape box is where the engineering truly happens. We offer three primary security levels:

  • Child-Resistant (CR) Sliders: We engineer “Two-Button” or “Push-and-Pull” locking mechanisms that meet safety standards while remaining elegant.
  • Precision-Cut EVA Foam: Laser-cut to the exact dimensions of your 0.5ml or 1.0ml cartridges. This prevents the “glass-on-glass” contact that leads to cracks during shipping.
  • TPD-Compliant Layouts: We leave a dedicated 30% minimum surface area on the front and back panels for nicotine warning labels, ensuring your custom vape packaging is legal across different jurisdictions.

3. High-End Branding: The “Tech-Style” Finish

Since vape hardware is often sleek and metallic, the box should mirror that aesthetic.

  • Soft-Touch Matte Lamination: Provides a “velvet” grip that feels like high-end electronics.
  • Spot UV & Raised Embossing: We can raise the “flavor” name or the logo, creating a tactile contrast against a matte background.
  • Inside Lid Printing: Use the internal space for “Quick Start” guides or QR codes that lead to your lab results (COA), building deep trust with your customers.

4. The “Perfect Fit” Sizing Guide

Vape products range from tiny 10ml bottles to bulky multi-battery mods.

The Hexa Sizing Rule for Vape Products:

  • Standard 10ml E-Liquid: 1″ x 1″ x 3″ (Slim-profile tuck end).
  • Universal 1.0ml Cartridge: 2.5″ x 1″ x 0.5″ (Compact slider or hang-tab box).
  • Disposable Vape Pen: 4.5″ x 1.2″ x 0.75″ (Retail-ready with security seal).

5. How to Order Your Custom Vape Boxes

We bridge the gap between “concept” and “compliance-ready”:

  1. Select Your Safety Level: Choose between standard tuck-ends or child-resistant (CR) certified structures.
  2. Define Your Fitment: Tell us your hardware dimensions for a custom foam or cardstock insert.
  3. Upload Your Art: We offer free Pantone® matching to ensure your flavors (Blueberry, Mint, etc.) look consistent.
  4. Technical Pre-Press: Our engineers verify that your “Mandatory Warning” text is legible and compliant with local laws.
  5. Fast Turnaround: Delivered in 10-12 business days, with 6-8 day rush options available for new flavor launches.

Ready to Dominate the Vape Market?

Your hardware is premium, your packaging should be too. From “Push-Lock” safety to holographic “Pop,” Hexa Custom Boxes is your partner in compliance and style.

Beat My Quote

Already have a quote for wholesale vape boxes? We’re here to improve your margins and your security. Use our Beat My Quote form and upload your current estimate, and our team will provide a technical audit and a more competitive offer.

Our Capabilities

At Hexa Custom Boxes, we are committed to delivering exceptional packaging solutions customized to your needs. From innovative design to seamless delivery, we ensure excellence at every step, bringing your vision to life with precision and care.

Global Sourcing

Price Match Guarantee

3D Design Services

Flexible Lead Times

High-Volume Printing

24/7 Support

Custom Payment Plans

Warehousing & Inventory

Frequently Asked Questions

Do you offer Child-Resistant (CR) certified boxes?
Yes. We offer several custom vape box structures designed to meet CR safety standards, including “Push-and-Slide” mechanisms that are difficult for children to open but easy for adults to navigate.
Will the e-liquid leak through the box if a bottle breaks?
We can apply an internal PE-coating to our custom vape packaging. While it won’t stop a major spill, it prevents the liquid from soaking through the board and ruining your external branding in the event of minor “sweating” or small leaks.
How do you handle the tiny "Warning" text required by law?
We use High-Definition Offset Printing. This ensures that even the smallest 6pt font required for ingredients and legal warnings remains crisp and legible, preventing your wholesale vape boxes from being rejected by inspectors.
Can I get a window on my vape box?
Yes. We can die-cut windows so customers can see the oil color or the hardware finish. For e-liquids, we recommend using UV-treated film to prevent the nicotine from darkening due to light exposure.
What is the minimum order quantity (MOQ) for custom vape boxes?
We support boutique brands with MOQs starting at 100 units. For large-scale manufacturers, we offer significant price breaks for bulk runs of 10,000 or more.
Can you help with "Multi-Pack" or "Flavor Bundle" boxes?
Absolutely. We can engineer custom vape display boxes or “Variety Pack” sleeves that hold 3 to 5 different flavors, perfect for upselling and gift sets.

Custom Cigar Boxes

$0.25

A cigar box is not merely a container; it is a portable humidor. At Hexa Custom Boxes, we engineer custom cigar boxes designed to maintain the delicate equilibrium of essential oils and moisture required for a premium smoke. Utilizing high-density 1200gsm rigid boards, authentic Spanish Cedar (Cedrela Odorata) linings, and “aroma-lock” seals, our custom cigar packaging ensures your vitolas age gracefully from the rolling room to the humidor.

We prioritize heritage branding by offering traditional dress-box aesthetics—including “Vista” inner-lid art and embossed “Edición Limitada” seals—alongside modern, child-resistant (CR) sliders. From single-stick “tubos” to 25-count master cabinets, our wholesale cigar boxes are built with the structural weight and olfactory profile that connoisseurs demand.

Custom Printed Paper Plates

$0.15

A custom plate turns a meal into a marketing event. At Hexa Custom Boxes, we engineer custom printed paper plates that prioritize structural integrity and chemical safety. Utilizing heavy-duty, FDA-approved clay-coated boards and sustainable bagasse (sugarcane fiber) options, our custom paper plates are designed to resist “soggy-bottom” failure from heat and oils. We prioritize consumer safety by using specialized food-grade, low-migration inks that are odorless and heat-stable.

From vibrant 4-color process branding for corporate events to elegant, gold-foil-accented plates for luxury weddings, our wholesale paper plates feature a liquid-resistant aqueous coating that ensures your branding remains crisp and your plate remains rigid until the last bite. Elevate your hospitality or event brand with functional tableware that serves as a high-definition canvas for your logo.

Custom Chocolate Packaging

$0.15

In the world of high-end confections, the box is the first ingredient. At Hexa Custom Boxes, we engineer custom chocolate packaging that safeguards the temper and terpene profile of your cocoa. Utilizing FDA-approved, high-density rigid boards and SBS (Solid Bleached Sulfate) with grease-resistant coatings, our custom chocolate boxes ensure that oils stay inside the product and odors stay out.

We prioritize the “Luxury Reveal” by offering magnetic closures, drawer-style sliders, and precision-cut internal vac-trays or parchment dividers. From vibrant 4-color process printing for mass-market retail to deep-press debossing and metallic foil for artisanal boutiques, our wholesale chocolate boxes are built to provide the “Snap” and “Shine” your customers expect.

Custom Candy Packaging

$0.25

In the confectionery world, the packaging is the first taste. At Hexa Custom Boxes, we engineer custom candy packaging that preserves the texture and flavor profile of your sweets while maximizing shelf-impact. Utilizing FDA-approved food-grade SBS (Solid Bleached Sulfate), Kraft, and specialized grease-proof boards, our custom candy boxes are designed to prevent oils from seeping through and staining the exterior branding.

We prioritize product freshness by offering optional aqueous coatings that resist moisture and “scent-migration” from other retail products. From “Auto-Bottom” retail boxes for rapid fulfillment to luxury rigid “Gift Sets” with gold-foil accents, our wholesale candy packaging is built to turn your treats into a premium experience. Elevate your brand with packaging that looks as delicious as the candy inside.

Custom Hat Boxes

$0.25

A premium hat is a statement piece that requires a fortress for its protection. At Hexa Custom Boxes, we engineer custom hat boxes that combine grand-scale presentation with high-performance structural integrity. Utilizing extra-thick 24pt SBS and heavy-duty rigid boards, our custom hat packaging is designed to prevent brim-warping and crown-compression during transit and long-term storage.

We prioritize product longevity by offering moisture-resistant coatings and pH-neutral linings that prevent felt and straw from degrading. From classic hexagonal “Hat Totes” with cotton-rope handles to luxury magnetic-closure squares, our wholesale hat boxes feature premium finishes like high-definition branding, soft-touch lamination, and metallic foiling. Elevate your millinery or streetwear brand with packaging that ensures your headwear maintains its “fresh-from-the-block” shape forever.

Custom Bath Bomb Boxes

$0.15

In the “Self-Care & Home Spa” sector, the box is a sensory preview. At Hexa Custom Boxes, we engineer custom bath bomb packaging for artisanal soap makers, luxury spa brands, and subscription gift boxes. Utilizing 18pt to 24pt premium SBS (Solid Bleached Sulfate) or Natural Kraft Board, our boxes are designed with “Friction-Fit Inserts” to prevent the spheres from rolling and chipping.

We prioritize “Scent-Lock Laminates,” ensuring that your lavender, eucalyptus, or citrus notes stay inside the box and don’t dissipate on the retail shelf. From “Iridescent Prism” finishes to “Eco-Minimalist” Kraft, our wholesale bath bomb boxes are built for the vanity and the high-end boutique.

Custom Pillow Boxes

$0.15

In the “Luxury Gift & Apparel” sector, the pillow box is the signature of elegance. At Hexa Custom Boxes, we engineer custom pillow boxes for jewelry, hair extensions, luxury scarves, and high-end confectionery. Utilizing 16pt to 24pt Premium SBS or Eco-Kraft, our pillow packaging is designed with “Easy-Thumb Notches.”

We prioritize “Score-Line Elasticity,” ensuring that the curved folds don’t “Crinkle” or “Flake” the ink when assembled. From “Gloss-Aqueous” coatings to “Integrated Ribbon-Holes,” our wholesale pillow boxes are built for the boutique counter and the premium mailer.

Custom Eyeliner Boxes

$0.15

In the detail-oriented eye-care market, the box is the first indicator of the applicator’s quality. At Hexa Custom Boxes, we engineer custom eyeliner boxes for 0.5ml to 4ml liquid vials and standard 5″ to 7″ pencils. Utilizing 16pt to 18pt premium SBS (Solid Bleached Sulfate), our eyeliner packaging is optimized for “Slim-Profile” durability.

We prioritize “High-Fidelity Color Matching,” ensuring the external swatch perfectly reflects the formula’s intensity. From “Matte-Black Waterproof” liquid liners to “Metallic-Glitter” pencil sets, our wholesale eyeliner boxes are built for prestige presentation.

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