Custom Vape Boxes

4.9
Rated 4.9 out of 5
Starting from

$0.25

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In the rapidly evolving e-cigarette industry, your packaging is the primary indicator of product quality and safety. At Hexa Custom Boxes, we engineer custom vape boxes that combine pharmaceutical-grade security with high-end retail appeal. Utilizing premium 16pt and 18pt SBS boards, our custom vape packaging is designed to protect delicate glass cartridges, hardware, and e-liquid bottles from UV light and impact.

We prioritize regulatory compliance by providing optimized layouts for mandated warning labels, TPD/FDA requirements, and batch tracking. From child-resistant (CR) sliders to luxury magnetic flip-tops with precision-cut foam inserts, our wholesale vape boxes are finished with spot UV, soft-touch matte, and metallic foiling to ensure your brand dominates the shelf. Elevate your vape line with engineering that protects your product and your reputation.

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Boxes MOQ

Starting From 100 Boxes

High Quality Offset Printing

High Quality Offset Printing

Custom Sizes & Style

Custom Sizes & Style

8-10 Business Day Turnaround

8-10 Business Day Turnaround

Free Shipping

Free Shipping

Recyclable

Recyclable

Discover our range of high-quality packaging materials designed to tailor your packaging order to perfection. From sturdy cardboard boxes to eco-friendly options, we have the ideal materials for your unique needs. Elevate your brand and protect your products with our customizable packaging solutions

Elevate your packaging with our premium add-ons. Choose from lamination, foiling, coatings, and other finishing options to create packaging that reflects your brand’s elegance and style. Tailor your order to your exact preferences for a distinctive and eye-catching presentation and make a lasting impression

Select from a range of packaging paper thicknesses, from 8pt to 28pt, to meet your specific needs. Rigid boxes demand greater thickness for durability and luxury, capable of supporting your product’s weight. Make a wise choice that aligns with your budget while ensuring your packaging exudes quality and resilience.

Experience worry-free shipping with our packaging solutions. Whether you choose ground or air shipments, we offer guaranteed insured freight options, ensuring your packaging orders arrive safely and securely. Relax knowing your products are in reliable hands from production to delivery.

Custom Vape Boxes: Compliance Engineering & Premium Hardware Showcase

A vape device or e-liquid bottle is a high-value, sensitive product. At Hexa Custom Boxes, we specialize in custom vape boxes that act as a structural vault. Standard packaging often ignores the risk of “leaking” or “cartridge rattling,” which can lead to damaged hardware. Our custom printed vape boxes are engineered with internal tension fitments and light-blocking materials to ensure your products remain potent and pristine from the lab to the lung.

1. Material Engineering: Safety Meets Style

Vape products require materials that are durable enough to handle retail transit but smooth enough to host high-definition graphics:

  • High-Density SBS (Solid Bleached Sulfate): The industry standard for vape cartridge boxes. Its ultra-smooth surface allows for the sharpest possible printing of tiny warning text and complex logo gradients.
  • Luxury Rigid Board: For high-end “Mod” kits and limited-edition disposables. These boxes offer a “heavy” feel that justifies premium price points.
  • Metallic & Holographic Stocks: Perfect for the “Cyber” and “Tech” aesthetics common in the vape industry. These materials catch the LED lighting of vape shops to draw the eye instantly.

2. Structural Strategy: Safety & Compliance Fitments

The interior of a vape box is where the engineering truly happens. We offer three primary security levels:

  • Child-Resistant (CR) Sliders: We engineer “Two-Button” or “Push-and-Pull” locking mechanisms that meet safety standards while remaining elegant.
  • Precision-Cut EVA Foam: Laser-cut to the exact dimensions of your 0.5ml or 1.0ml cartridges. This prevents the “glass-on-glass” contact that leads to cracks during shipping.
  • TPD-Compliant Layouts: We leave a dedicated 30% minimum surface area on the front and back panels for nicotine warning labels, ensuring your custom vape packaging is legal across different jurisdictions.

3. High-End Branding: The “Tech-Style” Finish

Since vape hardware is often sleek and metallic, the box should mirror that aesthetic.

  • Soft-Touch Matte Lamination: Provides a “velvet” grip that feels like high-end electronics.
  • Spot UV & Raised Embossing: We can raise the “flavor” name or the logo, creating a tactile contrast against a matte background.
  • Inside Lid Printing: Use the internal space for “Quick Start” guides or QR codes that lead to your lab results (COA), building deep trust with your customers.

4. The “Perfect Fit” Sizing Guide

Vape products range from tiny 10ml bottles to bulky multi-battery mods.

The Hexa Sizing Rule for Vape Products:

  • Standard 10ml E-Liquid: 1″ x 1″ x 3″ (Slim-profile tuck end).
  • Universal 1.0ml Cartridge: 2.5″ x 1″ x 0.5″ (Compact slider or hang-tab box).
  • Disposable Vape Pen: 4.5″ x 1.2″ x 0.75″ (Retail-ready with security seal).

5. How to Order Your Custom Vape Boxes

We bridge the gap between “concept” and “compliance-ready”:

  1. Select Your Safety Level: Choose between standard tuck-ends or child-resistant (CR) certified structures.
  2. Define Your Fitment: Tell us your hardware dimensions for a custom foam or cardstock insert.
  3. Upload Your Art: We offer free Pantone® matching to ensure your flavors (Blueberry, Mint, etc.) look consistent.
  4. Technical Pre-Press: Our engineers verify that your “Mandatory Warning” text is legible and compliant with local laws.
  5. Fast Turnaround: Delivered in 10-12 business days, with 6-8 day rush options available for new flavor launches.

Ready to Dominate the Vape Market?

Your hardware is premium, your packaging should be too. From “Push-Lock” safety to holographic “Pop,” Hexa Custom Boxes is your partner in compliance and style.

Beat My Quote

Already have a quote for wholesale vape boxes? We’re here to improve your margins and your security. Use our Beat My Quote form and upload your current estimate, and our team will provide a technical audit and a more competitive offer.

Our Capabilities

At Hexa Custom Boxes, we are committed to delivering exceptional packaging solutions customized to your needs. From innovative design to seamless delivery, we ensure excellence at every step, bringing your vision to life with precision and care.

Global Sourcing

Price Match Guarantee

3D Design Services

Flexible Lead Times

High-Volume Printing

24/7 Support

Custom Payment Plans

Warehousing & Inventory

Frequently Asked Questions

Do you offer Child-Resistant (CR) certified boxes?
Yes. We offer several custom vape box structures designed to meet CR safety standards, including “Push-and-Slide” mechanisms that are difficult for children to open but easy for adults to navigate.
Will the e-liquid leak through the box if a bottle breaks?
We can apply an internal PE-coating to our custom vape packaging. While it won’t stop a major spill, it prevents the liquid from soaking through the board and ruining your external branding in the event of minor “sweating” or small leaks.
How do you handle the tiny "Warning" text required by law?
We use High-Definition Offset Printing. This ensures that even the smallest 6pt font required for ingredients and legal warnings remains crisp and legible, preventing your wholesale vape boxes from being rejected by inspectors.
Can I get a window on my vape box?
Yes. We can die-cut windows so customers can see the oil color or the hardware finish. For e-liquids, we recommend using UV-treated film to prevent the nicotine from darkening due to light exposure.
What is the minimum order quantity (MOQ) for custom vape boxes?
We support boutique brands with MOQs starting at 100 units. For large-scale manufacturers, we offer significant price breaks for bulk runs of 10,000 or more.
Can you help with "Multi-Pack" or "Flavor Bundle" boxes?
Absolutely. We can engineer custom vape display boxes or “Variety Pack” sleeves that hold 3 to 5 different flavors, perfect for upselling and gift sets.

Custom Printed Lotion Boxes

$0.15

In the competitive “Body Care” aisle, the box serves as a billboard for texture and scent. At Hexa Custom Boxes, we engineer custom lotion boxes to accommodate everything from 100ml hand creams to 16oz family-size pumps. Utilizing 20pt to 24pt heavy-duty SBS (Solid Bleached Sulfate) or reinforced E-Flute, our lotion packaging is optimized for “Anti-Crush” vertical strength.

We prioritize “High-Saturation Graphics” to showcase botanical ingredients and moisture claims. From “Silky-Satin” matte finishes to “High-Gloss” clinical body treatments, our wholesale lotion boxes are built to survive the high-turnover retail environment.

Custom Deli Paper

$0.15

In the “Gourmet Deli & Butcher” sector, the paper is the primary brand ambassador. At Hexa Custom Boxes, we engineer custom deli paper for sub shops, charcuterie counters, and independent grocers. Utilizing 25gsm to 40gsm grease-resistant specialty papers or Dry-Waxed Kraft, our deli packaging is designed for “One-Pull” efficiency.

We prioritize “Inert Barrier Performance,” ensuring that the paper doesn’t absorb the aroma of the food or transfer any ink scents to the product. From “Traditional Italian Market” checks to “Modern Minimalist” logos, our wholesale deli wraps are built for the counter and the carry-out bag.

Custom Bagel Paper

$0.15

In the “Breakfast & Deli” sector, the wrap is a thermal insulator. At Hexa Custom Boxes, we engineer custom bagel paper for everything from single “Toasted with Schmear” orders to baker’s dozen stacks. Utilizing 30gsm to 45gsm grease-resistant specialty papers or Dry-Waxed Kraft, our bagel packaging is designed for “Tension-Folding”—the ability to pull the paper tight around the bagel’s unique “torus” shape without tearing.

We prioritize “Heat-Stable Inks,” ensuring that branding remains crisp even when the bagel is wrapped straight from the toaster at 160°F. From “New York Classic” typography to “Modern Artisan” minimalist aesthetics, our wholesale bagel wraps are built for the morning rush.

Custom Candle Boxes

$0.15

In the home fragrance and luxury décor market, the box is the silent ambassador of the scent within. At Hexa Custom Boxes, we engineer custom candle boxes that provide a reinforced “Outer Shell” for heavy glass jars and delicate wax pillars. Utilizing high-caliper 18pt to 28pt SBS (Solid Bleached Sulfate) or double-walled corrugated inserts, our custom candle packaging is designed to pass rigorous “Drop-Test” standards.

We prioritize the “Tactile Journey” by offering soft-touch laminations, metallic foil stamping, and custom internal fitments that lock the candle in place. Whether you are launching a “Minimalist Soy” line or a “Luxury Paraffin” collection, our wholesale candle boxes provide the structural security and aesthetic depth required for high-end retail and e-commerce.

Custom Printed Essential Oil Boxes

$0.25

In the wellness and aromatherapy market, the box is a clinical guarantee of purity. At Hexa Custom Boxes, we engineer custom essential oil boxes specifically for 5ml, 10ml, 15ml, and 30ml amber or cobalt glass bottles. Utilizing 18pt to 24pt premium SBS (Solid Bleached Sulfate) or oil-resistant Kraft, our essential oil packaging is designed for “Small-Footprint” retail stability.

We prioritize “Regulatory Clarity” by offering high-definition offset printing for botanical names, safety warnings, and GC/MS testing QR codes. From “Apothecary-Style” matte finishes to “Luxury-Spa” gold foil accents, our wholesale essential oil boxes are built to reflect the high-value nature of the liquid inside.

Custom Donut Boxes

$0.25

A great donut deserves a pedestal, not just a container. At Hexa Custom Boxes, we engineer custom donut boxes that act as a freshness-preserving vault for your confectionery art. Utilizing FDA-approved, high-caliper 18pt to 24pt SBS (Solid Bleached Sulfate) and grease-resistant Kraft, our packaging is designed to prevent oil-wicking that causes unappealing dark spots on your branding.

We prioritize the customer’s visual journey by offering high-clarity window patching and auto-bottom structures for lightning-fast assembly during morning rushes. Whether you’re a boutique sourdough donut shop or a high-volume franchise, our wholesale donut boxes provide the structural shoulder strength to stack high without crushing the frosting.

Cardboard Display Boxes

$0.25

Capture new markets with our custom cardboard display boxes! These boxes suit retail outlets, trade fairs, and point of sales counters, as they are crafted to invoke attention and improve product exposure. We offer a wide range of customizable, stylish and durable display solutions starting from countertop displays to floor-standing units and more! They can incorporate splashing colors with logos and graphics that will custom tailored to resonate with a customer brand.

 Our cardboard display boxes are constructed with durable, eco friendly materials which makes them long lasting and sustainable. They are perfect for snacks, cosmetics, electronics, and many other products which are put on impulse sale. Our boxes promote sales and reinforce brand visibility whether for routine retail needs or promotional displays. So get your customized displays today! 🛍️✨

Custom Subscription Boxes

$0.25

Capture the hearts of your clients by including custom subscription boxes with every delivery. You can run a lifestyle, fashion, food, or beauty subscription service and our elegant packaging will ensure that your products are delivered with style. Our custom subscription boxes will allow you to create an unforgettable unboxing experience with superb quality materials that your customers will look forward to again and again. Our boxes also have limitless possibilities when it comes to personalization, from different shapes and finishes to embossing and foil stamping, and insert boxes.
Protect your products and reinforce your brand identity with our subscription boxes. All of our boxes are eco-friendly, durable, and can take a beating. Capture new customers and keep existing ones engaged. Stand out from the competition and let our subscription boxes reflect the true quality and creativity of your business.

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Get Free Consultation and Order Your Sample Kit to feel More Confident for Choosing Hexa Custom Boxes as your product packaging partner.

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