Custom Vape Boxes

4.9
Rated 4.9 out of 5
Starting from

$0.25

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In the rapidly evolving e-cigarette industry, your packaging is the primary indicator of product quality and safety. At Hexa Custom Boxes, we engineer custom vape boxes that combine pharmaceutical-grade security with high-end retail appeal. Utilizing premium 16pt and 18pt SBS boards, our custom vape packaging is designed to protect delicate glass cartridges, hardware, and e-liquid bottles from UV light and impact.

We prioritize regulatory compliance by providing optimized layouts for mandated warning labels, TPD/FDA requirements, and batch tracking. From child-resistant (CR) sliders to luxury magnetic flip-tops with precision-cut foam inserts, our wholesale vape boxes are finished with spot UV, soft-touch matte, and metallic foiling to ensure your brand dominates the shelf. Elevate your vape line with engineering that protects your product and your reputation.

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Boxes MOQ

Starting From 100 Boxes

High Quality Offset Printing

High Quality Offset Printing

Custom Sizes & Style

Custom Sizes & Style

8-10 Business Day Turnaround

8-10 Business Day Turnaround

Free Shipping

Free Shipping

Recyclable

Recyclable

Discover our range of high-quality packaging materials designed to tailor your packaging order to perfection. From sturdy cardboard boxes to eco-friendly options, we have the ideal materials for your unique needs. Elevate your brand and protect your products with our customizable packaging solutions

Elevate your packaging with our premium add-ons. Choose from lamination, foiling, coatings, and other finishing options to create packaging that reflects your brand’s elegance and style. Tailor your order to your exact preferences for a distinctive and eye-catching presentation and make a lasting impression

Select from a range of packaging paper thicknesses, from 8pt to 28pt, to meet your specific needs. Rigid boxes demand greater thickness for durability and luxury, capable of supporting your product’s weight. Make a wise choice that aligns with your budget while ensuring your packaging exudes quality and resilience.

Experience worry-free shipping with our packaging solutions. Whether you choose ground or air shipments, we offer guaranteed insured freight options, ensuring your packaging orders arrive safely and securely. Relax knowing your products are in reliable hands from production to delivery.

Custom Vape Boxes: Compliance Engineering & Premium Hardware Showcase

A vape device or e-liquid bottle is a high-value, sensitive product. At Hexa Custom Boxes, we specialize in custom vape boxes that act as a structural vault. Standard packaging often ignores the risk of “leaking” or “cartridge rattling,” which can lead to damaged hardware. Our custom printed vape boxes are engineered with internal tension fitments and light-blocking materials to ensure your products remain potent and pristine from the lab to the lung.

1. Material Engineering: Safety Meets Style

Vape products require materials that are durable enough to handle retail transit but smooth enough to host high-definition graphics:

  • High-Density SBS (Solid Bleached Sulfate): The industry standard for vape cartridge boxes. Its ultra-smooth surface allows for the sharpest possible printing of tiny warning text and complex logo gradients.
  • Luxury Rigid Board: For high-end “Mod” kits and limited-edition disposables. These boxes offer a “heavy” feel that justifies premium price points.
  • Metallic & Holographic Stocks: Perfect for the “Cyber” and “Tech” aesthetics common in the vape industry. These materials catch the LED lighting of vape shops to draw the eye instantly.

2. Structural Strategy: Safety & Compliance Fitments

The interior of a vape box is where the engineering truly happens. We offer three primary security levels:

  • Child-Resistant (CR) Sliders: We engineer “Two-Button” or “Push-and-Pull” locking mechanisms that meet safety standards while remaining elegant.
  • Precision-Cut EVA Foam: Laser-cut to the exact dimensions of your 0.5ml or 1.0ml cartridges. This prevents the “glass-on-glass” contact that leads to cracks during shipping.
  • TPD-Compliant Layouts: We leave a dedicated 30% minimum surface area on the front and back panels for nicotine warning labels, ensuring your custom vape packaging is legal across different jurisdictions.

3. High-End Branding: The “Tech-Style” Finish

Since vape hardware is often sleek and metallic, the box should mirror that aesthetic.

  • Soft-Touch Matte Lamination: Provides a “velvet” grip that feels like high-end electronics.
  • Spot UV & Raised Embossing: We can raise the “flavor” name or the logo, creating a tactile contrast against a matte background.
  • Inside Lid Printing: Use the internal space for “Quick Start” guides or QR codes that lead to your lab results (COA), building deep trust with your customers.

4. The “Perfect Fit” Sizing Guide

Vape products range from tiny 10ml bottles to bulky multi-battery mods.

The Hexa Sizing Rule for Vape Products:

  • Standard 10ml E-Liquid: 1″ x 1″ x 3″ (Slim-profile tuck end).
  • Universal 1.0ml Cartridge: 2.5″ x 1″ x 0.5″ (Compact slider or hang-tab box).
  • Disposable Vape Pen: 4.5″ x 1.2″ x 0.75″ (Retail-ready with security seal).

5. How to Order Your Custom Vape Boxes

We bridge the gap between “concept” and “compliance-ready”:

  1. Select Your Safety Level: Choose between standard tuck-ends or child-resistant (CR) certified structures.
  2. Define Your Fitment: Tell us your hardware dimensions for a custom foam or cardstock insert.
  3. Upload Your Art: We offer free Pantone® matching to ensure your flavors (Blueberry, Mint, etc.) look consistent.
  4. Technical Pre-Press: Our engineers verify that your “Mandatory Warning” text is legible and compliant with local laws.
  5. Fast Turnaround: Delivered in 10-12 business days, with 6-8 day rush options available for new flavor launches.

Ready to Dominate the Vape Market?

Your hardware is premium, your packaging should be too. From “Push-Lock” safety to holographic “Pop,” Hexa Custom Boxes is your partner in compliance and style.

Beat My Quote

Already have a quote for wholesale vape boxes? We’re here to improve your margins and your security. Use our Beat My Quote form and upload your current estimate, and our team will provide a technical audit and a more competitive offer.

Our Capabilities

At Hexa Custom Boxes, we are committed to delivering exceptional packaging solutions customized to your needs. From innovative design to seamless delivery, we ensure excellence at every step, bringing your vision to life with precision and care.

Global Sourcing

Price Match Guarantee

3D Design Services

Flexible Lead Times

High-Volume Printing

24/7 Support

Custom Payment Plans

Warehousing & Inventory

Frequently Asked Questions

Do you offer Child-Resistant (CR) certified boxes?
Yes. We offer several custom vape box structures designed to meet CR safety standards, including “Push-and-Slide” mechanisms that are difficult for children to open but easy for adults to navigate.
Will the e-liquid leak through the box if a bottle breaks?
We can apply an internal PE-coating to our custom vape packaging. While it won’t stop a major spill, it prevents the liquid from soaking through the board and ruining your external branding in the event of minor “sweating” or small leaks.
How do you handle the tiny "Warning" text required by law?
We use High-Definition Offset Printing. This ensures that even the smallest 6pt font required for ingredients and legal warnings remains crisp and legible, preventing your wholesale vape boxes from being rejected by inspectors.
Can I get a window on my vape box?
Yes. We can die-cut windows so customers can see the oil color or the hardware finish. For e-liquids, we recommend using UV-treated film to prevent the nicotine from darkening due to light exposure.
What is the minimum order quantity (MOQ) for custom vape boxes?
We support boutique brands with MOQs starting at 100 units. For large-scale manufacturers, we offer significant price breaks for bulk runs of 10,000 or more.
Can you help with "Multi-Pack" or "Flavor Bundle" boxes?
Absolutely. We can engineer custom vape display boxes or “Variety Pack” sleeves that hold 3 to 5 different flavors, perfect for upselling and gift sets.

Custom Hair Fiber Packaging

$0.25

In the professional hair-thickening and barbering market, the packaging must convey “Instant Transformation” and “Clinical Trust.” At Hexa Custom Boxes, we engineer custom hair fiber boxes that act as a secondary protective vault for 10g to 50g applicator bottles. Utilizing 18pt to 24pt high-density SBS (Solid Bleached Sulfate), our hair fiber packaging is designed with “Tight-Tolerance” flaps to minimize air exchange.

We prioritize “Instructional Clarity” by offering high-resolution offset printing for complex “Before & After” graphics and multi-language application guides. From individual retail cartons to professional “Barber-Size” kits, our wholesale hair fiber boxes are built to stand out on the shelf while keeping the product’s electrostatic integrity intact.

Custom Lip Liner Boxes

$0.25

In the “Lip Definition” category, the box is a color-navigation tool. At Hexa Custom Boxes, we engineer custom lip liner boxes to house standard 4.5″ to 7″ pencils or mechanical pens. Utilizing 16pt to 18pt premium SBS (Solid Bleached Sulfate), our lip liner packaging is designed with “Anti-Flex” grain orientation to remain perfectly straight.

We prioritize “Shade-True Graphics” by offering G7-certified printing to match the pencil’s pigment to the box’s exterior. From “Matte-Black Professional” aesthetics to “Shimmer-Finish” metallic wraps, our wholesale lip liner boxes are built to survive the friction of a retail bin or a crowded makeup kit.

Custom Ice Cream Cups

$0.15

In the frozen dessert market, the cup is the final barrier between your brand and the elements. At Hexa Custom Boxes, we engineer custom ice cream cups that maintain structural rigidity at temperatures as low as -40°C. Utilizing high-caliper, FDA-approved food-grade paperboard with double-sided PE (polyethylene) or aqueous coatings, our custom ice cream packaging prevents moisture absorption and “side-wall softening.”

We prioritize product freshness by offering precision-fit lids—available in paper, PET, or compostable PLA—that create a “frost-lock” seal to prevent freezer burn. From vibrant, high-definition process printing to “Eco-Leaf” compostable options, our wholesale ice cream cups are designed to look as indulgent as the treat inside. Elevate your creamery with packaging that survives the freezer and dominates the sidewalk.

Custom Parchment Paper

$0.15

Custom Parchment Paper is a specialty product that Hexa Custom Boxes is proud to offer, Custom Parchment Paper is ideal for Custom Packaging in the food industry. Parchment Paper is food safe, and made from high grade food safe materials. Withstanding high temps makes it functional for baking, and cooking. Parchment is ideal for wrapping food- it’s nonstick and grease resistant. Hexa offers logo, brand message, and additional artwork. Custom Parchment paper is available in stock sizes and made to order sizes. It’s your packaging, and your choice! Hexa Custom Boxes makes your food packaging more functional, and available to your brand. With custom food packaging, your food products will shine! Let us help you make perfect food packaging. Order now!

Custom Ring Boxes

$0.25

A ring is often the most significant investment a customer makes, and its packaging must reflect that value. At Hexa Custom Boxes, we engineer custom ring boxes that combine protective structural integrity with high-end boutique aesthetics. Utilizing premium rigid boards, eco-friendly luxury Kraft, and plush velvet interiors, our custom ring packaging is designed to secure delicate bands and high-profile stones.

We prioritize product safety through precision-cut foam or “tension-fit” velvet inserts that neutralize movement and prevent surface abrasion. From classic hinged velvet boxes to modern sliding drawers and magnetic “book-style” closures, our wholesale ring boxes feature premium finishes like metallic foil stamping, spot UV, and silk-ribbon pulls. Elevate your jewelry brand with packaging that turns a simple purchase into a lifelong memory.

Custom Skin Care Packaging

$0.25

In the high-stakes world of prestige beauty and dermatology, the box is the first indicator of the product’s efficacy. At Hexa Custom Boxes, we engineer custom skin care boxes that provide a structural and chemical barrier for 15ml to 200ml containers. Utilizing 18pt to 24pt moisture-resistant SBS (Solid Bleached Sulfate) or specialized “Linen-Texture” stocks, our skin care packaging is optimized for “Clean-Beauty” aesthetics.

We prioritize “Information Architecture” by offering high-resolution printing for extensive ingredient lists, usage rituals, and clinical trial results. From “Serum Dropper Tucks” to “Luxury Cream Jars,” our wholesale skin care packaging is built to elevate your brand from a commodity to a daily ritual.

Custom Cereal Boxes

$0.25

In the crowded breakfast aisle, your packaging has less than two seconds to win a customer. At Hexa Custom Boxes, we engineer custom cereal boxes that combine structural durability with high-definition graphic fidelity. Utilizing premium 18pt to 24pt SBS (Solid Bleached Sulfate) and recycled Kraft boards, our custom cereal packaging is built to maintain its sharp, rectangular silhouette even when stacked under weight.

We prioritize food safety by using FDA-compliant, low-migration inks and “scent-vault” coatings that prevent cardboard odors from affecting the flavor of your product. From standard family-sized boxes to “on-the-go” mini cartons, our custom printed cereal boxes feature easy-open tabs and re-closable “tuck-top” flaps for maximum consumer convenience. Elevate your morning brand with engineering that ensures every bowl is as crunchy and fresh as the first.

Custom Chocolate Bar Packaging

$0.25

In the premium confectionery market, the “snap” of a chocolate bar begins with the “click” of its box. At Hexa Custom Boxes, we engineer custom chocolate bar packaging that preserves the tempered finish and delicate terpene profile of your cocoa. Utilizing FDA-approved, high-caliper 16pt to 18pt SBS (Solid Bleached Sulfate) and sustainable specialty Kraft boards, our custom chocolate boxes feature grease-resistant internal barriers that prevent cocoa butter from leaching into the paperboard.

We prioritize brand prestige by offering precision foil stamping, deep-press embossing, and soft-touch textures that signal luxury. From slim “Envelope-Style” sleeves to rigid “Discovery Sets” with gold-leaf accents, our wholesale chocolate bar boxes are built to provide a multi-sensory experience that justifies a premium price point.

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