Custom Vape Boxes

4.9
Rated 4.9 out of 5
Starting from

$0.25

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In the rapidly evolving e-cigarette industry, your packaging is the primary indicator of product quality and safety. At Hexa Custom Boxes, we engineer custom vape boxes that combine pharmaceutical-grade security with high-end retail appeal. Utilizing premium 16pt and 18pt SBS boards, our custom vape packaging is designed to protect delicate glass cartridges, hardware, and e-liquid bottles from UV light and impact.

We prioritize regulatory compliance by providing optimized layouts for mandated warning labels, TPD/FDA requirements, and batch tracking. From child-resistant (CR) sliders to luxury magnetic flip-tops with precision-cut foam inserts, our wholesale vape boxes are finished with spot UV, soft-touch matte, and metallic foiling to ensure your brand dominates the shelf. Elevate your vape line with engineering that protects your product and your reputation.

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Boxes MOQ

Starting From 100 Boxes

High Quality Offset Printing

High Quality Offset Printing

Custom Sizes & Style

Custom Sizes & Style

8-10 Business Day Turnaround

8-10 Business Day Turnaround

Free Shipping

Free Shipping

Recyclable

Recyclable

Discover our range of high-quality packaging materials designed to tailor your packaging order to perfection. From sturdy cardboard boxes to eco-friendly options, we have the ideal materials for your unique needs. Elevate your brand and protect your products with our customizable packaging solutions

Elevate your packaging with our premium add-ons. Choose from lamination, foiling, coatings, and other finishing options to create packaging that reflects your brand’s elegance and style. Tailor your order to your exact preferences for a distinctive and eye-catching presentation and make a lasting impression

Select from a range of packaging paper thicknesses, from 8pt to 28pt, to meet your specific needs. Rigid boxes demand greater thickness for durability and luxury, capable of supporting your product’s weight. Make a wise choice that aligns with your budget while ensuring your packaging exudes quality and resilience.

Experience worry-free shipping with our packaging solutions. Whether you choose ground or air shipments, we offer guaranteed insured freight options, ensuring your packaging orders arrive safely and securely. Relax knowing your products are in reliable hands from production to delivery.

Custom Vape Boxes: Compliance Engineering & Premium Hardware Showcase

A vape device or e-liquid bottle is a high-value, sensitive product. At Hexa Custom Boxes, we specialize in custom vape boxes that act as a structural vault. Standard packaging often ignores the risk of “leaking” or “cartridge rattling,” which can lead to damaged hardware. Our custom printed vape boxes are engineered with internal tension fitments and light-blocking materials to ensure your products remain potent and pristine from the lab to the lung.

1. Material Engineering: Safety Meets Style

Vape products require materials that are durable enough to handle retail transit but smooth enough to host high-definition graphics:

  • High-Density SBS (Solid Bleached Sulfate): The industry standard for vape cartridge boxes. Its ultra-smooth surface allows for the sharpest possible printing of tiny warning text and complex logo gradients.
  • Luxury Rigid Board: For high-end “Mod” kits and limited-edition disposables. These boxes offer a “heavy” feel that justifies premium price points.
  • Metallic & Holographic Stocks: Perfect for the “Cyber” and “Tech” aesthetics common in the vape industry. These materials catch the LED lighting of vape shops to draw the eye instantly.

2. Structural Strategy: Safety & Compliance Fitments

The interior of a vape box is where the engineering truly happens. We offer three primary security levels:

  • Child-Resistant (CR) Sliders: We engineer “Two-Button” or “Push-and-Pull” locking mechanisms that meet safety standards while remaining elegant.
  • Precision-Cut EVA Foam: Laser-cut to the exact dimensions of your 0.5ml or 1.0ml cartridges. This prevents the “glass-on-glass” contact that leads to cracks during shipping.
  • TPD-Compliant Layouts: We leave a dedicated 30% minimum surface area on the front and back panels for nicotine warning labels, ensuring your custom vape packaging is legal across different jurisdictions.

3. High-End Branding: The “Tech-Style” Finish

Since vape hardware is often sleek and metallic, the box should mirror that aesthetic.

  • Soft-Touch Matte Lamination: Provides a “velvet” grip that feels like high-end electronics.
  • Spot UV & Raised Embossing: We can raise the “flavor” name or the logo, creating a tactile contrast against a matte background.
  • Inside Lid Printing: Use the internal space for “Quick Start” guides or QR codes that lead to your lab results (COA), building deep trust with your customers.

4. The “Perfect Fit” Sizing Guide

Vape products range from tiny 10ml bottles to bulky multi-battery mods.

The Hexa Sizing Rule for Vape Products:

  • Standard 10ml E-Liquid: 1″ x 1″ x 3″ (Slim-profile tuck end).
  • Universal 1.0ml Cartridge: 2.5″ x 1″ x 0.5″ (Compact slider or hang-tab box).
  • Disposable Vape Pen: 4.5″ x 1.2″ x 0.75″ (Retail-ready with security seal).

5. How to Order Your Custom Vape Boxes

We bridge the gap between “concept” and “compliance-ready”:

  1. Select Your Safety Level: Choose between standard tuck-ends or child-resistant (CR) certified structures.
  2. Define Your Fitment: Tell us your hardware dimensions for a custom foam or cardstock insert.
  3. Upload Your Art: We offer free Pantone® matching to ensure your flavors (Blueberry, Mint, etc.) look consistent.
  4. Technical Pre-Press: Our engineers verify that your “Mandatory Warning” text is legible and compliant with local laws.
  5. Fast Turnaround: Delivered in 10-12 business days, with 6-8 day rush options available for new flavor launches.

Ready to Dominate the Vape Market?

Your hardware is premium, your packaging should be too. From “Push-Lock” safety to holographic “Pop,” Hexa Custom Boxes is your partner in compliance and style.

Beat My Quote

Already have a quote for wholesale vape boxes? We’re here to improve your margins and your security. Use our Beat My Quote form and upload your current estimate, and our team will provide a technical audit and a more competitive offer.

Our Capabilities

At Hexa Custom Boxes, we are committed to delivering exceptional packaging solutions customized to your needs. From innovative design to seamless delivery, we ensure excellence at every step, bringing your vision to life with precision and care.

Global Sourcing

Price Match Guarantee

3D Design Services

Flexible Lead Times

High-Volume Printing

24/7 Support

Custom Payment Plans

Warehousing & Inventory

Frequently Asked Questions

Do you offer Child-Resistant (CR) certified boxes?
Yes. We offer several custom vape box structures designed to meet CR safety standards, including “Push-and-Slide” mechanisms that are difficult for children to open but easy for adults to navigate.
Will the e-liquid leak through the box if a bottle breaks?
We can apply an internal PE-coating to our custom vape packaging. While it won’t stop a major spill, it prevents the liquid from soaking through the board and ruining your external branding in the event of minor “sweating” or small leaks.
How do you handle the tiny "Warning" text required by law?
We use High-Definition Offset Printing. This ensures that even the smallest 6pt font required for ingredients and legal warnings remains crisp and legible, preventing your wholesale vape boxes from being rejected by inspectors.
Can I get a window on my vape box?
Yes. We can die-cut windows so customers can see the oil color or the hardware finish. For e-liquids, we recommend using UV-treated film to prevent the nicotine from darkening due to light exposure.
What is the minimum order quantity (MOQ) for custom vape boxes?
We support boutique brands with MOQs starting at 100 units. For large-scale manufacturers, we offer significant price breaks for bulk runs of 10,000 or more.
Can you help with "Multi-Pack" or "Flavor Bundle" boxes?
Absolutely. We can engineer custom vape display boxes or “Variety Pack” sleeves that hold 3 to 5 different flavors, perfect for upselling and gift sets.

Delta 8 Pre Roll Pack

$0.25

Maintain comfort and flair using our premium Delta 8 pre roll packs that are appealing to the eye and durable. These high-quality packs shield your pre rolls from moisture, light and damage while providing excellent organization for your rolls. With custom printing options, you can add stunning brand designs and vibrant colors that will make you stand out.

Our Delta 8 pre roll packs have professional touch owing to the secure closures and light weight, ecological materials used. For those who prefer minimal branding as well as bold branding, we offer matte, glossy and metallic finishes. Ideal for dispensaries, retailers or personal use, these packs keep your pre rolls fresh, portable and ready to enjoy. Enhance your product presentation with packs that radiate quality.

Custom Lipstick Boxes

$0.15

In the “Lip Color” category, the box is the gateway to the pigment. At Hexa Custom Boxes, we engineer custom lipstick boxes to house 3.5g to 5g tubes. Utilizing 16pt to 18pt premium SBS (Solid Bleached Sulfate), our lipstick packaging is designed with “Structural Snap” flaps.

We prioritize “Shade Consistency,” using G7-certified printing to match the box’s exterior to the actual bullet’s hue. From “Matte-Black Professional” aesthetics to “Metallic Rose-Gold” luxury lines, our wholesale lipstick boxes are built to survive the transit from the factory to the retail counter without a single scuff.

Custom Fish and Chip Paper

$0.15

Enhance your food presentation with high-quality Custom Fish and Chip Paper designed for both function and branding. Perfect for restaurants, food trucks, and takeaways, this paper keeps food fresh while absorbing excess grease. It offers a clean, professional look that elevates the customer experience without compromising food quality.

Our Custom Fish and Chip Paper is fully customizable with your logo, patterns, or brand colors. Made from food-safe, grease-resistant materials, it’s ideal for wrapping fried items, snacks, and street food. Whether you want a classic newspaper style or a modern branded design, our printed sheets help reinforce your brand while keeping servings neat, hygienic, and visually appealing.

Custom Box Inserts

$0.25

Boost the sophistication and protection of your products with custom box inserts that suit your box’s design. From foam, and cardboard, to molded inserts, we create whichever design will encapsulate your products professionally while keeping them intact. Our cosmetic, electronic, and even food product inserts help keep them in position and damage-free during shipping, ensuring an exquisite unpacking experience.

Our box inserts are custom-made to allow precise die-cut shapes, branding and even materials to customize the packaging design. We guarantee the perfect fit whether you require luxury inserts for high-end products or sturdy dividers for bulk packaging. Use these inserts not only to protect the product, but to add to the overall appeal.

Custom Burger Paper

$0.15

Make Custom Burger Paper from Hexa Custom Boxes the ideal choice for every burger. Fast-food chains, burger places, and restaurants can always use burger wrappers that keep food warm and fresh, while also making their presentation and style look better. Our burger wrappers provide a clean, fresh, and satisfying customer experience that protects their hands and feels safe from a food contact perspective with grease, and durable wrappers that will hold the food and keep oil from transferring.

Made with global standards in mind, our products are manufactured with elements that are FDA-approved, ISO-certified, and on the scale of food safety compliance. Our products manufactured with soy-infused non toxic inks will fulfill the eco-driven designs you are looking for with no compromise. Designed with your logo, color schemes, and branding, visibility and focus will be enhanced. Our services are perfect for dine-in, take-out, and delivery. Our minimum order quantity is set low enough and starts from 250 sheets, so all businesses are ato be served. Hexa Custom Boxes is the perfect reliable, sustainable, and cost-effective choice for your burger wrappers.

Custom Anklet Boxes

$0.25

Anklet packaging requires a delicate balance of protection and presentation. At Hexa Custom Boxes, we engineer custom anklet boxes designed to prevent chain tangling and surface abrasion during transit. Utilizing premium rigid boards, eco-friendly Kraft, and specialty soft-touch finishes, our custom anklet packaging elevates the unboxing experience for boutique jewelry brands. We prioritize product longevity by offering anti-tarnish micro-suede inserts and precision-cut foam fitments that keep delicate chains secure.

From minimalist sliding drawers to high-end magnetic flip-tops, our wholesale anklet boxes are fully customizable with foil stamping, spot UV, and silk-ribbon pulls. Whether you are launching a beach-themed summer line or a fine gold collection, our packaging engineers ensure your jewelry is showcased with the elegance and security it deserves.

Custom Printed Mylar Bags

$0.25

Display and protect your products with custom printed Mylar bags that are an ideal fit for your brand. Our bags ensure freshness, durability, and a premium look. With Mylar bags available for snacks, coffee, herbs, and cosmetic Mylar bags, rest assured knowing your products are kept fresh with an airtight seal. Tailor your product Mylar bags with custom printing, size, finish, and branding to bring your packaging vision to life.

Mylar bags that we design are made from high-barrier materials enabling preservation against moisture, light and air breach. Product freshness and integrity is maintained with zippers that are resealed, tear notches, and heat sealed notches. In addition to matte, customization of glossy finish and metallic finish is available. With the use of advanced designs and printing, your vision will come to live. Take your Mylar bags one step further with custom branding.

Custom Bubble Mailers

$0.15

In the “ship-from-home” era, your mailer is the first physical touchpoint of your brand. At Hexa Custom Boxes, we engineer custom bubble mailers that combine high-density cushioning with ultra-lightweight materials to reduce shipping costs without compromising security. Utilizing multi-layer polyethylene or reinforced Kraft paper, our custom padded envelopes feature a 3/16″ air-cellular lining that provides a 360 degree impact buffer for fragile items.

We prioritize brand integrity by offering full-bleed, high-definition printing and “Permanent-Seal” adhesive strips that ensure tamper-evident delivery. From metallic “Glamour” mailers to 100% compostable eco-options, our wholesale bubble mailers are engineered to be puncture-resistant and water-repellent. Elevate your shipping strategy with packaging that protects your product, your margins, and your professional reputation.

Order a Sample Kit

Get Free Consultation and Order Your Sample Kit to feel More Confident for Choosing Hexa Custom Boxes as your product packaging partner.

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