Custom Vape Boxes

4.9
Rated 4.9 out of 5
Starting from

$0.25

In the rapidly evolving e-cigarette industry, your packaging is the primary indicator of product quality and safety. At Hexa Custom Boxes, we engineer custom vape boxes that combine pharmaceutical-grade security with high-end retail appeal. Utilizing premium 16pt and 18pt SBS boards, our custom vape packaging is designed to protect delicate glass cartridges, hardware, and e-liquid bottles from UV light and impact.

We prioritize regulatory compliance by providing optimized layouts for mandated warning labels, TPD/FDA requirements, and batch tracking. From child-resistant (CR) sliders to luxury magnetic flip-tops with precision-cut foam inserts, our wholesale vape boxes are finished with spot UV, soft-touch matte, and metallic foiling to ensure your brand dominates the shelf. Elevate your vape line with engineering that protects your product and your reputation.

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Starting From 100 Boxes

High Quality Offset Printing

Custom Sizes & Style

8-10 Business Day Turnaround

Free Shipping

Recyclable

Discover our range of high-quality packaging materials designed to tailor your packaging order to perfection. From sturdy cardboard boxes to eco-friendly options, we have the ideal materials for your unique needs. Elevate your brand and protect your products with our customizable packaging solutions

Elevate your packaging with our premium add-ons. Choose from lamination, foiling, coatings, and other finishing options to create packaging that reflects your brand’s elegance and style. Tailor your order to your exact preferences for a distinctive and eye-catching presentation and make a lasting impression

Select from a range of packaging paper thicknesses, from 8pt to 28pt, to meet your specific needs. Rigid boxes demand greater thickness for durability and luxury, capable of supporting your product’s weight. Make a wise choice that aligns with your budget while ensuring your packaging exudes quality and resilience.

Experience worry-free shipping with our packaging solutions. Whether you choose ground or air shipments, we offer guaranteed insured freight options, ensuring your packaging orders arrive safely and securely. Relax knowing your products are in reliable hands from production to delivery.

Custom Vape Boxes: Compliance Engineering & Premium Hardware Showcase

A vape device or e-liquid bottle is a high-value, sensitive product. At Hexa Custom Boxes, we specialize in custom vape boxes that act as a structural vault. Standard packaging often ignores the risk of “leaking” or “cartridge rattling,” which can lead to damaged hardware. Our custom printed vape boxes are engineered with internal tension fitments and light-blocking materials to ensure your products remain potent and pristine from the lab to the lung.

1. Material Engineering: Safety Meets Style

Vape products require materials that are durable enough to handle retail transit but smooth enough to host high-definition graphics:

  • High-Density SBS (Solid Bleached Sulfate): The industry standard for vape cartridge boxes. Its ultra-smooth surface allows for the sharpest possible printing of tiny warning text and complex logo gradients.
  • Luxury Rigid Board: For high-end “Mod” kits and limited-edition disposables. These boxes offer a “heavy” feel that justifies premium price points.
  • Metallic & Holographic Stocks: Perfect for the “Cyber” and “Tech” aesthetics common in the vape industry. These materials catch the LED lighting of vape shops to draw the eye instantly.

2. Structural Strategy: Safety & Compliance Fitments

The interior of a vape box is where the engineering truly happens. We offer three primary security levels:

  • Child-Resistant (CR) Sliders: We engineer “Two-Button” or “Push-and-Pull” locking mechanisms that meet safety standards while remaining elegant.
  • Precision-Cut EVA Foam: Laser-cut to the exact dimensions of your 0.5ml or 1.0ml cartridges. This prevents the “glass-on-glass” contact that leads to cracks during shipping.
  • TPD-Compliant Layouts: We leave a dedicated 30% minimum surface area on the front and back panels for nicotine warning labels, ensuring your custom vape packaging is legal across different jurisdictions.

3. High-End Branding: The “Tech-Style” Finish

Since vape hardware is often sleek and metallic, the box should mirror that aesthetic.

  • Soft-Touch Matte Lamination: Provides a “velvet” grip that feels like high-end electronics.
  • Spot UV & Raised Embossing: We can raise the “flavor” name or the logo, creating a tactile contrast against a matte background.
  • Inside Lid Printing: Use the internal space for “Quick Start” guides or QR codes that lead to your lab results (COA), building deep trust with your customers.

4. The “Perfect Fit” Sizing Guide

Vape products range from tiny 10ml bottles to bulky multi-battery mods.

The Hexa Sizing Rule for Vape Products:

  • Standard 10ml E-Liquid: 1″ x 1″ x 3″ (Slim-profile tuck end).
  • Universal 1.0ml Cartridge: 2.5″ x 1″ x 0.5″ (Compact slider or hang-tab box).
  • Disposable Vape Pen: 4.5″ x 1.2″ x 0.75″ (Retail-ready with security seal).

5. How to Order Your Custom Vape Boxes

We bridge the gap between “concept” and “compliance-ready”:

  1. Select Your Safety Level: Choose between standard tuck-ends or child-resistant (CR) certified structures.
  2. Define Your Fitment: Tell us your hardware dimensions for a custom foam or cardstock insert.
  3. Upload Your Art: We offer free Pantone® matching to ensure your flavors (Blueberry, Mint, etc.) look consistent.
  4. Technical Pre-Press: Our engineers verify that your “Mandatory Warning” text is legible and compliant with local laws.
  5. Fast Turnaround: Delivered in 10-12 business days, with 6-8 day rush options available for new flavor launches.

Ready to Dominate the Vape Market?

Your hardware is premium, your packaging should be too. From “Push-Lock” safety to holographic “Pop,” Hexa Custom Boxes is your partner in compliance and style.

Beat My Quote

Already have a quote for wholesale vape boxes? We’re here to improve your margins and your security. Use our Beat My Quote form and upload your current estimate, and our team will provide a technical audit and a more competitive offer.

Our Capabilities

At Hexa Custom Boxes, we are committed to delivering exceptional packaging solutions customized to your needs. From innovative design to seamless delivery, we ensure excellence at every step, bringing your vision to life with precision and care.

Global Sourcing

Price Match Guarantee

3D Design Services

Flexible Lead Times

High-Volume Printing

24/7 Support

Custom Payment Plans

Warehousing & Inventory

Frequently Asked Questions

Do you offer Child-Resistant (CR) certified boxes?
Yes. We offer several custom vape box structures designed to meet CR safety standards, including “Push-and-Slide” mechanisms that are difficult for children to open but easy for adults to navigate.
Will the e-liquid leak through the box if a bottle breaks?
We can apply an internal PE-coating to our custom vape packaging. While it won’t stop a major spill, it prevents the liquid from soaking through the board and ruining your external branding in the event of minor “sweating” or small leaks.
How do you handle the tiny "Warning" text required by law?
We use High-Definition Offset Printing. This ensures that even the smallest 6pt font required for ingredients and legal warnings remains crisp and legible, preventing your wholesale vape boxes from being rejected by inspectors.
Can I get a window on my vape box?
Yes. We can die-cut windows so customers can see the oil color or the hardware finish. For e-liquids, we recommend using UV-treated film to prevent the nicotine from darkening due to light exposure.
What is the minimum order quantity (MOQ) for custom vape boxes?
We support boutique brands with MOQs starting at 100 units. For large-scale manufacturers, we offer significant price breaks for bulk runs of 10,000 or more.
Can you help with "Multi-Pack" or "Flavor Bundle" boxes?
Absolutely. We can engineer custom vape display boxes or “Variety Pack” sleeves that hold 3 to 5 different flavors, perfect for upselling and gift sets.

Personal Care Packaging

$0.25

Wherever your Personal Care items are displayed, premium care packaging makes them stand out and look appealing. Protecting lotions, creams, soaps, or wellness products is easy with our boxes as they will safeguard the items and proudly display the brand’s values.

 Every detail, from choice of materials to finishing techniques like Spot UV, foil stamping, embossing and others, can be more luxurious or eco-respectful with kraft materials sortable for your intended audience. There is so much freedom in picking portions, inserts, and compartment sizes, enabling boxes to match any product line. Every unboxing further solidifies brand impressions and attention to detail, with the tailored boxes seamlessly elevating voted self-care experiences. Impressionable care packaging begins with us, let’s give shoppers something to talk about.

Candy Mylar Bags

$0.15

Preserve the taste and quality of your sweets with our premium candy mylar bags. Withstand to humidity, air, and light to extend the shelf life of your products. Created using strong food grade materials, these bags are very appealing and beautiful while providing superior barrier protection. Customize your packaging in different sizes, finishes, and resealable options.

Our candy mylar bags can be printed on and customized with vibrant color, metallic colors, and even clear windows to display the treats to the customers. These flexible pouches are great to use for gummy candies, chocolates, hard sweet candies, or any other confections and provide a professional look. Promote your brand above the rest with packaging that not only helps keep the candy fresh, but also makes a statement on retail shelves.

Rigid Mailers

$0.25

When shipping your packages, have complete confidence in using our premium rigid mailers, which are as sleek and modern looking as they offer superb protection. Our mailers will not only keep your documents, clothes, cosmetics, or even small electronics safe and stylish, but our entire process ensures a proven and prestigious experience. Our premium rigid mailers can provide these results because they put on frost, which keeps them damage proof while in transit.

Be unique, and reflect your brand identity to the fullest with high quality prints and embosses or foils of your choice offered with our rigid mailers. Along with the eco-friendly materials providing sustainable solutions, our mailers are offered in all shapes and sizes providing pleasing looks along with structural integrity. Do not settle on mediocre supplies for your business, stand out with elegant, protective, and robust custom mailers.

Custom Butcher Paper

$0.15

We proudly offer our clients in food and restaurant, retail, and many industries premium custom butcher paper. Our custom butcher paper is made of high-quality material that is highly durable and offers exceptional strength to ensure that the products are protected while preserving the quality and maintaining freshness.

We proudly offer our clients in food and restaurant, retail, and many industries premium custom butcher paper. Our custom butcher paper is made of high-quality material that is highly durable and offers exceptional strength to ensure that the products are protected while preserving the quality and maintaining freshness.

Branding is an important aspect of any business, so we offer customized options such as printing, logo placement, and color selection. You can customize the butcher paper to help it represent your brand the best. Moreover, additional options such as moisture-wicking and increased resistance to high wear and tear are available to those industries that need super butcher paper to perform in hardcore situations.

Cream Boxes

$0.25

Revamp your cosmetics line with our bespoke cream boxes, which further beautify jars, tubes, or bottles. We ensure proper sealing of the cream containers while showcasing their elegance and value. Our boxes can be modified in numerous ways to enhance your brand’s identity as well as satisfy the requirements of your product line. From day-hydrating creams to night-nourishing ones, our bespoke cream packaging will give full attention to your brand. 

 Our embossed and matte spot UV decorative options paired with other finishes ensure your printed cream boxes portray the elegance of their contained products. Freely choose from our high-quality materials to preserve your creams and attractively grace the shelf. Every customer interaction builds unwavering trust with your brand after enhancing their unboxing experience.

Custom Deli Paper

$0.15

Hexa Custom Boxes provides high quality Deli Paper that restaurants and foodservice companies can use to package a variety of food items, including meats, cheeses, and sandwiches. Our Deli Paper is made of high quality, grease resistant, and high quality materials that keeps food looking fresh and clean. Deli paper is great for wrapping, lining trays, or for use as a take out packing. Our Deli Paper will improve your customers experience with every meal.

Deli Paper can be customized to promote your business with a logo, a design of your choice and a color of your choice. The quality of the print on the Deli Paper is high so your design will stand out. The materials used to make the Deli Paper are also high quality and will keep your food safe to eat.

Hexa offer eco-friendly and sustainable options to make sure the packaging stays aligned with your values. For your deli needs, choose Hexa Custom boxes and Get Instant Quote Now!

Custom Subscription Boxes

$0.25

Capture the hearts of your clients by including custom subscription boxes with every delivery. You can run a lifestyle, fashion, food, or beauty subscription service and our elegant packaging will ensure that your products are delivered with style. Our custom subscription boxes will allow you to create an unforgettable unboxing experience with superb quality materials that your customers will look forward to again and again. Our boxes also have limitless possibilities when it comes to personalization, from different shapes and finishes to embossing and foil stamping, and insert boxes.
Protect your products and reinforce your brand identity with our subscription boxes. All of our boxes are eco-friendly, durable, and can take a beating. Capture new customers and keep existing ones engaged. Stand out from the competition and let our subscription boxes reflect the true quality and creativity of your business.

Custom Popcorn Boxes

$0.25

Take your snack time to the next level with custom popcorn boxes that are both stylish and practical. Whether you’re a movie theater owner, event planner, or looking to provide branded snack containers, these boxes will keep the popcorn fresh while showing off your brand. They are made out of strong food-grade material and come in different shapes and sizes.

We offer them in varying dimensions and endless custom prints for parties, corporate events, theaters, and much more. Pick from eye-catching colors, graphics, and logos for your bags! Our boxes have no limitations to the creativity you can exercise with, and will surely enhance every popcorn serving. 🍿🎉

Order a Sample Kit

Get Free Consultation and Order Your Sample Kit to feel More Confident for Choosing Hexa Custom Boxes as your product packaging partner.

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