Custom Popcorn Boxes
$0.25
In the cinema, event, and gourmet snack industry, the box is a high-visibility marketing tool. At Hexa Custom Boxes, we engineer custom printed popcorn boxes that offer a premium tactile experience without the greasy aftermath. Utilizing 16pt to 22pt food-grade SBS (Solid Bleached Sulfate) or grease-resistant Kraft, our custom popcorn packaging is designed with a “Tapered-Rigidity” profile, allowing for easy handheld consumption.
We prioritize retail efficiency with “Auto-Bottom” designs that snap open instantly and grease-proof internal coatings that repel butter and seasonings. From classic “Scalloped-Top” open containers to “Re-closable” gourmet boxes, our wholesale popcorn boxes are built to hold the heat and the flavor.
Starting From 100 Boxes
High Quality Offset Printing
Custom Sizes & Style
8-10 Business Day Turnaround
Free Shipping
Recyclable
Discover our range of high-quality packaging materials designed to tailor your packaging order to perfection. From sturdy cardboard boxes to eco-friendly options, we have the ideal materials for your unique needs. Elevate your brand and protect your products with our customizable packaging solutions
Elevate your packaging with our premium add-ons. Choose from lamination, foiling, coatings, and other finishing options to create packaging that reflects your brand’s elegance and style. Tailor your order to your exact preferences for a distinctive and eye-catching presentation and make a lasting impression
Select from a range of packaging paper thicknesses, from 8pt to 28pt, to meet your specific needs. Rigid boxes demand greater thickness for durability and luxury, capable of supporting your product’s weight. Make a wise choice that aligns with your budget while ensuring your packaging exudes quality and resilience.
Experience worry-free shipping with our packaging solutions. Whether you choose ground or air shipments, we offer guaranteed insured freight options, ensuring your packaging orders arrive safely and securely. Relax knowing your products are in reliable hands from production to delivery.
Custom Popcorn Boxes: Grease-Shield Science & Event Durability
The primary challenge of popcorn packaging is “Lipid Penetration.” Hot butter is highly mobile and will find any weakness in a box’s seal or material. At Hexa Custom Boxes, we solve this with Precision Seal Engineering. Our boxes are manufactured with overlap-glue joints and internal oil-barriers that stop fats from soaking into the paperboard. This ensures your custom printed popcorn packaging stays dry, crisp, and vibrant from the first kernel to the last.
1. Material Engineering: The Butter-Block Matrix
We offer materials specifically calibrated for different seasoning levels:
- Grease-Resistant SBS: Our most popular white board, treated with a food-safe aqueous coating. It is specifically designed to stop oils from creating “translucent” spots on the box, ensuring your custom branding remains clean and sharp.
- Natural Kraft (FDA-Approved): Perfect for organic or “Heirloom” popcorn brands. It provides a rustic, artisanal look and is 100% compostable, making it a favorite for eco-conscious events.
- Clay-Coated Light-Back (CCLB): A high-performance, cost-effective option for large-scale cinemas. It offers a smooth white exterior for high-impact graphics with a sturdy, food-safe interior.
2. Structural Design: The “Instant-Open” Architecture
Efficiency is critical in high-traffic concession stands and events:
- Auto-Bottom “Pop-Up” Construction: These boxes ship flat to save space but “pop” into a rigid 3D shape with a single squeeze, allowing your staff to fill orders in seconds.
- Scalloped-Edge Comfort: We precision-cut the top edges to be smooth and rounded, preventing “paper-cuts” during enthusiastic consumption—a small detail that enhances the user experience.
- Tapered-Wall Design: Engineered for “Nesting” and “Hand-Stability.” The wider top allows for easy access to the product, while the narrower base fits comfortably in one hand or a standard cup holder.
3. High-Impact Finishes: The Concession Stand Billboard
- Vibrant 8-Color Printing: We use soy-based, heat-stable inks that produce the iconic reds and yellows of the cinema world with photographic clarity.
- Holographic & Metallic Accents: For special movie premieres or corporate galas, we can add “Light-Catching” foils that turn a standard box into a premium keepsake.
- Textured “Soft-Touch” Matte: Give your gourmet popcorn a luxury feel with a velvet-texture finish that resists fingerprints and smudges.
4. The Perfect Fit Sizing Guide
Choosing the right volume ensures a perceived “High Value” for the customer while managing portion control.
| Box Style | Common Dimensions (L×W×H) | Standard Capacity |
| The “Mini” Treat | 3″ x 3″ x 4″ | 1 oz/Snack Size |
| The Small Cinema | 3.5″ x 3.5″ x 6″ | 24 oz–32 oz |
| The Medium Classic | 4″ x 4″ x 7″ | 44 oz–64 oz |
| The Large Bucket | 5″ x 5″ x 8.5″ | 85 oz+ |
| The Gourmet Gable | 4″ x 2.5″ x 6″ | Re-closable Take-Home |
5. How to Order Your Custom Popcorn Boxes
We move your brand from the “Backstage” to the “Main Screen” in five steps:
- Select Your Shape: Choose from “Open-Top Scalloped,” “Closed-Top Gable,” or “Square Tapered.”
- Define Your Coating: Choose the level of grease-resistance based on your butter application (Light, Medium, or Heavy).
- Upload Your Art: We provide free color matching to ensure your brand’s “Popcorn Gold” is perfect.
- Technical Pre-Press: Our engineers check the “Base-Fold” integrity to ensure zero kernel-leakage.
- Fast Fulfillment: Your boxes are delivered in 10-12 business days, shipped flat-packed for maximum storage efficiency.
Ready to Make Your Brand Pop?
Your popcorn is the star of the show; give it a stage that handles the heat and the oil. From “Butter-Block” technology to “Instant-Pop” assembly, Hexa Custom Boxes is your partner in event success.
Beat My Quote
Already have a quote for wholesale popcorn boxes? We are here to help you improve your quality and your margins. Use our “Beat My Quote“ form and upload your current estimate, and our team will provide a technical review and a better offer.
Our Capabilities
Global Sourcing
Price Match Guarantee
3D Design Services
Flexible Lead Times
High-Volume Printing
24/7 Support
Custom Payment Plans
Warehousing & Inventory
Frequently Asked Questions
Custom Mini Cereal Boxes
$0.25Small size, big impact. At Hexa Custom Boxes, we engineer custom printed mini cereal boxes that capture the iconic nostalgia of the cereal aisle in a compact, hand-held format. Utilizing 14pt to 16pt SBS (Solid Bleached Sulfate), our mini cereal packaging is optimized for high-definition “micro-printing,” ensuring that even the smallest ingredient lists and QR codes are sharp and legible.
We prioritize the “Grab-and-Go” experience by offering reinforced tuck-top closures and auto-bottom designs that make these boxes perfect for hotel breakfast bars, airline snacks, and corporate trade show giveaways. From vibrant “Cartoon-Grade” gloss finishes to sophisticated matte-coated artisanal granola minis, our wholesale mini cereal boxes are built to stand upright and stand out.
Essential Oil Boxes
$0.25Your essential oils are deserving of nuanced labelling that reveals their utmost value. Our Essential Oil Boxes are crafted to provide maximum protection while maintaining a professional appearance, holding delicate glass bottles securely while enhancing product display. We have the right box for you whether you sell single vials or multi-bottle kits.Â
 Custom orders allow for more creativity, as you can personalize every detail from dimensions, and materials to finishes and printing with our bespoke essential oil boxes. From eco-friendly kraft to rigid luxury boxes or vibrant custom-printed kraft, we produce high-quality boxes that complement your brand. For bespoke essential oil packaging, you can add inserts, embossing, foil stamping, or UV coating for an extra sophisticated touch.
Skin Care Packaging
$0.25Make the most out of your skin care packaging needs with us. We make sure that your brand stands out with the highest standards of skin care packaging. From moisturizers to serums and even cleansers, we are capable of customized skin care packaging. We make sure to provide a professional touch to skin care packaging for all products. We offer numerous materials, finishes, and customizations to suit your brand’s persona.
 Our custom boxes for skin care products offer great appeal on the shelf while also providing durability for product safety. We use a combination of advanced printing techniques and attention to detail to create custom printed skin care packaging. Each box clearly reflects the premium nature of your product line. Captivate your customers at first sight with impressive packaging. Remember, in the modern age, the presentation goes beyond the cliche “the first impression is the last impression.” In business, performance is subjective without a presentation.
Custom Watch Boxes
$0.25A timepiece is more than a tool; it is a legacy. At Hexa Custom Boxes, we engineer custom watch boxes that reflect the precision and prestige of the movement inside. Utilizing high-density reinforced rigid boards, luxury wood-look finishes, and anti-abrasion microfiber interiors, our custom watch packaging is designed to secure everything from minimalist dress watches to heavy divers.
We prioritize product safety through “C-Clip” or plush pillow inserts that maintain the watch’s shape and prevent bracelet “clatter.” From classic hinged lids to sophisticated sliding drawers with magnetic locks, our wholesale watch boxes feature high-end finishes like deep-debossing, spot UV, and metallic hardware. Elevate your horology brand with engineering that ensures every watch is presented as a masterpiece of time.
Custom Butcher Paper
$0.15We proudly offer our clients in food and restaurant, retail, and many industries premium custom butcher paper. Our custom butcher paper is made of high-quality material that is highly durable and offers exceptional strength to ensure that the products are protected while preserving the quality and maintaining freshness.
We proudly offer our clients in food and restaurant, retail, and many industries premium custom butcher paper. Our custom butcher paper is made of high-quality material that is highly durable and offers exceptional strength to ensure that the products are protected while preserving the quality and maintaining freshness.
Branding is an important aspect of any business, so we offer customized options such as printing, logo placement, and color selection. You can customize the butcher paper to help it represent your brand the best. Moreover, additional options such as moisture-wicking and increased resistance to high wear and tear are available to those industries that need super butcher paper to perform in hardcore situations.
Custom Burger Paper
$0.15Make Custom Burger Paper from Hexa Custom Boxes the ideal choice for every burger. Fast-food chains, burger places, and restaurants can always use burger wrappers that keep food warm and fresh, while also making their presentation and style look better. Our burger wrappers provide a clean, fresh, and satisfying customer experience that protects their hands and feels safe from a food contact perspective with grease, and durable wrappers that will hold the food and keep oil from transferring.
Made with global standards in mind, our products are manufactured with elements that are FDA-approved, ISO-certified, and on the scale of food safety compliance. Our products manufactured with soy-infused non toxic inks will fulfill the eco-driven designs you are looking for with no compromise. Designed with your logo, color schemes, and branding, visibility and focus will be enhanced. Our services are perfect for dine-in, take-out, and delivery. Our minimum order quantity is set low enough and starts from 250 sheets, so all businesses are ato be served. Hexa Custom Boxes is the perfect reliable, sustainable, and cost-effective choice for your burger wrappers.
Custom Mylar Bags Wholesale
$0.25Custom Mylar bags wholesale protect and showcase products while providing premium branding alongside freshness and durability. These custom bags are high quality and provide an airtight seal, making them suitable for sensitive products such as food, coffee, herbs, and even pharmaceuticals. Our Mylar bags can be customized by brand logos as well as color finishes, and specialized features such as resealable zippers and tear notches, making them specially sized for a wide range of products.Â
Our custom Mylar bags offer businesses a professional means to package their products at a cost effective range. For added customer satisfaction while standing out above competitors, glossy, holographic, matte, and metallic finishes are all available. Touch base with us to ensure the perfect packaging solution tailored to your brand!
Wig Boxes
$0.25A premium wig is an investment in confidence, and its packaging should reflect that value. At Hexa Custom Boxes, we engineer custom printed wig boxes that serve as both a high-end retail showcase and a long-term storage vault. Utilizing reinforced 24pt SBS and luxury rigid boards, our custom wig packaging provides the volumetric space required to prevent “style-crushing” and fiber friction.
We prioritize hair health by offering silk-lined interiors and anti-static finishes that keep synthetic and human hair units ready to wear. From elegant drawer-style sliders to magnetic “Book-Box” closures with satin handles, our wholesale wig boxes are finished with soft-touch lamination and metallic foiling for an unboxing experience that mirrors the quality of the hair inside. Elevate your hair brand with packaging that ensures every unit arrives with its silhouette, shine, and style perfectly intact.
Order a Sample Kit
Get Free Consultation and Order Your Sample Kit to feel More Confident for Choosing Hexa Custom Boxes as your product packaging partner.
