Custom Popcorn Boxes
$0.25
In the cinema, event, and gourmet snack industry, the box is a high-visibility marketing tool. At Hexa Custom Boxes, we engineer custom printed popcorn boxes that offer a premium tactile experience without the greasy aftermath. Utilizing 16pt to 22pt food-grade SBS (Solid Bleached Sulfate) or grease-resistant Kraft, our custom popcorn packaging is designed with a “Tapered-Rigidity” profile, allowing for easy handheld consumption.
We prioritize retail efficiency with “Auto-Bottom” designs that snap open instantly and grease-proof internal coatings that repel butter and seasonings. From classic “Scalloped-Top” open containers to “Re-closable” gourmet boxes, our wholesale popcorn boxes are built to hold the heat and the flavor.
Starting From 100 Boxes
High Quality Offset Printing
Custom Sizes & Style
8-10 Business Day Turnaround
Free Shipping
Recyclable
Discover our range of high-quality packaging materials designed to tailor your packaging order to perfection. From sturdy cardboard boxes to eco-friendly options, we have the ideal materials for your unique needs. Elevate your brand and protect your products with our customizable packaging solutions
Elevate your packaging with our premium add-ons. Choose from lamination, foiling, coatings, and other finishing options to create packaging that reflects your brand’s elegance and style. Tailor your order to your exact preferences for a distinctive and eye-catching presentation and make a lasting impression
Select from a range of packaging paper thicknesses, from 8pt to 28pt, to meet your specific needs. Rigid boxes demand greater thickness for durability and luxury, capable of supporting your product’s weight. Make a wise choice that aligns with your budget while ensuring your packaging exudes quality and resilience.
Experience worry-free shipping with our packaging solutions. Whether you choose ground or air shipments, we offer guaranteed insured freight options, ensuring your packaging orders arrive safely and securely. Relax knowing your products are in reliable hands from production to delivery.
Custom Popcorn Boxes: Grease-Shield Science & Event Durability
The primary challenge of popcorn packaging is “Lipid Penetration.” Hot butter is highly mobile and will find any weakness in a box’s seal or material. At Hexa Custom Boxes, we solve this with Precision Seal Engineering. Our boxes are manufactured with overlap-glue joints and internal oil-barriers that stop fats from soaking into the paperboard. This ensures your custom printed popcorn packaging stays dry, crisp, and vibrant from the first kernel to the last.
1. Material Engineering: The Butter-Block Matrix
We offer materials specifically calibrated for different seasoning levels:
- Grease-Resistant SBS: Our most popular white board, treated with a food-safe aqueous coating. It is specifically designed to stop oils from creating “translucent” spots on the box, ensuring your custom branding remains clean and sharp.
- Natural Kraft (FDA-Approved): Perfect for organic or “Heirloom” popcorn brands. It provides a rustic, artisanal look and is 100% compostable, making it a favorite for eco-conscious events.
- Clay-Coated Light-Back (CCLB): A high-performance, cost-effective option for large-scale cinemas. It offers a smooth white exterior for high-impact graphics with a sturdy, food-safe interior.
2. Structural Design: The “Instant-Open” Architecture
Efficiency is critical in high-traffic concession stands and events:
- Auto-Bottom “Pop-Up” Construction: These boxes ship flat to save space but “pop” into a rigid 3D shape with a single squeeze, allowing your staff to fill orders in seconds.
- Scalloped-Edge Comfort: We precision-cut the top edges to be smooth and rounded, preventing “paper-cuts” during enthusiastic consumption—a small detail that enhances the user experience.
- Tapered-Wall Design: Engineered for “Nesting” and “Hand-Stability.” The wider top allows for easy access to the product, while the narrower base fits comfortably in one hand or a standard cup holder.
3. High-Impact Finishes: The Concession Stand Billboard
- Vibrant 8-Color Printing: We use soy-based, heat-stable inks that produce the iconic reds and yellows of the cinema world with photographic clarity.
- Holographic & Metallic Accents: For special movie premieres or corporate galas, we can add “Light-Catching” foils that turn a standard box into a premium keepsake.
- Textured “Soft-Touch” Matte: Give your gourmet popcorn a luxury feel with a velvet-texture finish that resists fingerprints and smudges.
4. The Perfect Fit Sizing Guide
Choosing the right volume ensures a perceived “High Value” for the customer while managing portion control.
| Box Style | Common Dimensions (L×W×H) | Standard Capacity |
| The “Mini” Treat | 3″ x 3″ x 4″ | 1 oz/Snack Size |
| The Small Cinema | 3.5″ x 3.5″ x 6″ | 24 oz–32 oz |
| The Medium Classic | 4″ x 4″ x 7″ | 44 oz–64 oz |
| The Large Bucket | 5″ x 5″ x 8.5″ | 85 oz+ |
| The Gourmet Gable | 4″ x 2.5″ x 6″ | Re-closable Take-Home |
5. How to Order Your Custom Popcorn Boxes
We move your brand from the “Backstage” to the “Main Screen” in five steps:
- Select Your Shape: Choose from “Open-Top Scalloped,” “Closed-Top Gable,” or “Square Tapered.”
- Define Your Coating: Choose the level of grease-resistance based on your butter application (Light, Medium, or Heavy).
- Upload Your Art: We provide free color matching to ensure your brand’s “Popcorn Gold” is perfect.
- Technical Pre-Press: Our engineers check the “Base-Fold” integrity to ensure zero kernel-leakage.
- Fast Fulfillment: Your boxes are delivered in 10-12 business days, shipped flat-packed for maximum storage efficiency.
Ready to Make Your Brand Pop?
Your popcorn is the star of the show; give it a stage that handles the heat and the oil. From “Butter-Block” technology to “Instant-Pop” assembly, Hexa Custom Boxes is your partner in event success.
Beat My Quote
Already have a quote for wholesale popcorn boxes? We are here to help you improve your quality and your margins. Use our “Beat My Quote“ form and upload your current estimate, and our team will provide a technical review and a better offer.
Our Capabilities
Global Sourcing
Price Match Guarantee
3D Design Services
Flexible Lead Times
High-Volume Printing
24/7 Support
Custom Payment Plans
Warehousing & Inventory
Frequently Asked Questions
Bath Bomb Boxes
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Our boxes are ideal for a bath bomb gift box, monthly bath bomb subscription box, or sophisticated retail display, and most importantly, they are honest to goodness, sturdy and attractive while designed to impress. You can also go a step further by adding inserts, windows, or even foil stamping to elevate the luxuries of your packaging. Great packaging does not only hold your product, it enhances it. Feel the care that goes into every fizz with bath bomb packaging that resonates with your brand. 🛁💫
Custom Bakery Boxes
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We prioritize product visibility through anti-fog, compostable windows and ensure rapid assembly with our “Quick-Fold” lock-corner designs. From grease-resistant linings to high-definition, food-safe branding, our wholesale bakery boxes are built to survive the delivery “last mile” without structural failure. Elevate your brand from the counter to the table with packaging that preserves the temperature, texture, and artistry of your craft.
Cosmetic Cardboard Boxes
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Cosmetic Cardboard Boxes can be tailored to meet one’s brand but we go a step forward into the identity of the brand itself. Tailored to impress the consumers, add any logo, prints or graphics with customized spacing. Transform one’s business today with mesmerizing impressions and protective packaging alongside stunning geometric shapes and sharp edges.
Lipstick Boxes
$0.15Let your beauty business stand out with class by using quality lipstick boxes that accentuate your elegance. No matter if it’s a new launch or restock, our custom boxes will give you countless options. Select vivid prints, matte or glossy textures, and even sustainable materials that fit with your branding perfectly.
Our boxes also come in different sizes and shapes, ensuring no interference with the sleek and safe Lipstick box packaging during production and purchase. Lipstick boxes can now be bought in bulk, making it effortless to widen the scale while maintaining standards. Your products will now have full customization, fast turn around and appeal during unshelving. These are the expected results every product deserves.
Custom Ring Boxes
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We prioritize product safety through precision-cut foam or “tension-fit” velvet inserts that neutralize movement and prevent surface abrasion. From classic hinged velvet boxes to modern sliding drawers and magnetic “book-style” closures, our wholesale ring boxes feature premium finishes like metallic foil stamping, spot UV, and silk-ribbon pulls. Elevate your jewelry brand with packaging that turns a simple purchase into a lifelong memory.
Custom Pizza Liner
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With custom printing options, This pizza liner proves to be a great way to make your brand stand out. You can print your logo, brand colors, and custom messages to your customers creating a great and memorable unboxing experience. Your packaging will do the marketing for you.
While service is busy, our pizza liners are easy to handle in and out from the packaging. Custom Pizza Liners are made to ease the service and also to make the brand impression better. Our Custom Pizza Liners make it easier for your pizzas to travel, look better and also, make a great brand impression to your customers.
Lip Scrub boxes
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Our boxes come in multiple styles, so you are never out of options, these include rigid, kraft, tuck-end, window and more. With our premium experience and your imagination, the finishing touches can include embossing, foil stamping and soft-touch lamination. Our custom Lip Scrub packaging not only protects the contained product but elevates and propels the brand image. Work with us to hand-tailor custom-printed Lip Scrub boxes that achieve your design and marketing standards seamlessly.
Custom Butcher Paper Roll
$0.15Elevate your food presentation with Custom Butcher Paper Rolls from Hexa Custom Boxes designed for presentation and performance for butcher shops, restaurants, BBQ brands, and food processors. Our premium quality butcher paper is strong, breathable, and moisture repellent to help preserve freshness and prevent leaks and sogginess. It’s great for wrapping meats, lining trays, or serving smoked and grilled foods, and is great for both functionality and presentation.
Our butcher paper rolls are made from FDA-compliant, ISO-certified, and food-grade materials which means it’s safe for direct food contact, and printed with eco-friendly, non-toxic inks. Custom rolls with your logo, branding, or designs provide an opportunity for advertising at every customer touch point. Hexa Custom Boxes provides flexible sustainable packaging solutions with multiple widths, lengths, and a low minimum order quantity of 250 sheets, all of which help you elevate your brand and gain customer trust within the competitive food industry.
Order a Sample Kit
Get Free Consultation and Order Your Sample Kit to feel More Confident for Choosing Hexa Custom Boxes as your product packaging partner.
