Custom Popcorn Boxes
$0.25
In the cinema, event, and gourmet snack industry, the box is a high-visibility marketing tool. At Hexa Custom Boxes, we engineer custom printed popcorn boxes that offer a premium tactile experience without the greasy aftermath. Utilizing 16pt to 22pt food-grade SBS (Solid Bleached Sulfate) or grease-resistant Kraft, our custom popcorn packaging is designed with a “Tapered-Rigidity” profile, allowing for easy handheld consumption.
We prioritize retail efficiency with “Auto-Bottom” designs that snap open instantly and grease-proof internal coatings that repel butter and seasonings. From classic “Scalloped-Top” open containers to “Re-closable” gourmet boxes, our wholesale popcorn boxes are built to hold the heat and the flavor.
Starting From 100 Boxes
High Quality Offset Printing
Custom Sizes & Style
8-10 Business Day Turnaround
Free Shipping
Recyclable
Discover our range of high-quality packaging materials designed to tailor your packaging order to perfection. From sturdy cardboard boxes to eco-friendly options, we have the ideal materials for your unique needs. Elevate your brand and protect your products with our customizable packaging solutions
Elevate your packaging with our premium add-ons. Choose from lamination, foiling, coatings, and other finishing options to create packaging that reflects your brand’s elegance and style. Tailor your order to your exact preferences for a distinctive and eye-catching presentation and make a lasting impression
Select from a range of packaging paper thicknesses, from 8pt to 28pt, to meet your specific needs. Rigid boxes demand greater thickness for durability and luxury, capable of supporting your product’s weight. Make a wise choice that aligns with your budget while ensuring your packaging exudes quality and resilience.
Experience worry-free shipping with our packaging solutions. Whether you choose ground or air shipments, we offer guaranteed insured freight options, ensuring your packaging orders arrive safely and securely. Relax knowing your products are in reliable hands from production to delivery.
Custom Popcorn Boxes: Grease-Shield Science & Event Durability
The primary challenge of popcorn packaging is “Lipid Penetration.” Hot butter is highly mobile and will find any weakness in a box’s seal or material. At Hexa Custom Boxes, we solve this with Precision Seal Engineering. Our boxes are manufactured with overlap-glue joints and internal oil-barriers that stop fats from soaking into the paperboard. This ensures your custom printed popcorn packaging stays dry, crisp, and vibrant from the first kernel to the last.
1. Material Engineering: The Butter-Block Matrix
We offer materials specifically calibrated for different seasoning levels:
- Grease-Resistant SBS: Our most popular white board, treated with a food-safe aqueous coating. It is specifically designed to stop oils from creating “translucent” spots on the box, ensuring your custom branding remains clean and sharp.
- Natural Kraft (FDA-Approved): Perfect for organic or “Heirloom” popcorn brands. It provides a rustic, artisanal look and is 100% compostable, making it a favorite for eco-conscious events.
- Clay-Coated Light-Back (CCLB): A high-performance, cost-effective option for large-scale cinemas. It offers a smooth white exterior for high-impact graphics with a sturdy, food-safe interior.
2. Structural Design: The “Instant-Open” Architecture
Efficiency is critical in high-traffic concession stands and events:
- Auto-Bottom “Pop-Up” Construction: These boxes ship flat to save space but “pop” into a rigid 3D shape with a single squeeze, allowing your staff to fill orders in seconds.
- Scalloped-Edge Comfort: We precision-cut the top edges to be smooth and rounded, preventing “paper-cuts” during enthusiastic consumption—a small detail that enhances the user experience.
- Tapered-Wall Design: Engineered for “Nesting” and “Hand-Stability.” The wider top allows for easy access to the product, while the narrower base fits comfortably in one hand or a standard cup holder.
3. High-Impact Finishes: The Concession Stand Billboard
- Vibrant 8-Color Printing: We use soy-based, heat-stable inks that produce the iconic reds and yellows of the cinema world with photographic clarity.
- Holographic & Metallic Accents: For special movie premieres or corporate galas, we can add “Light-Catching” foils that turn a standard box into a premium keepsake.
- Textured “Soft-Touch” Matte: Give your gourmet popcorn a luxury feel with a velvet-texture finish that resists fingerprints and smudges.
4. The Perfect Fit Sizing Guide
Choosing the right volume ensures a perceived “High Value” for the customer while managing portion control.
| Box Style | Common Dimensions (L×W×H) | Standard Capacity |
| The “Mini” Treat | 3″ x 3″ x 4″ | 1 oz/Snack Size |
| The Small Cinema | 3.5″ x 3.5″ x 6″ | 24 oz–32 oz |
| The Medium Classic | 4″ x 4″ x 7″ | 44 oz–64 oz |
| The Large Bucket | 5″ x 5″ x 8.5″ | 85 oz+ |
| The Gourmet Gable | 4″ x 2.5″ x 6″ | Re-closable Take-Home |
5. How to Order Your Custom Popcorn Boxes
We move your brand from the “Backstage” to the “Main Screen” in five steps:
- Select Your Shape: Choose from “Open-Top Scalloped,” “Closed-Top Gable,” or “Square Tapered.”
- Define Your Coating: Choose the level of grease-resistance based on your butter application (Light, Medium, or Heavy).
- Upload Your Art: We provide free color matching to ensure your brand’s “Popcorn Gold” is perfect.
- Technical Pre-Press: Our engineers check the “Base-Fold” integrity to ensure zero kernel-leakage.
- Fast Fulfillment: Your boxes are delivered in 10-12 business days, shipped flat-packed for maximum storage efficiency.
Ready to Make Your Brand Pop?
Your popcorn is the star of the show; give it a stage that handles the heat and the oil. From “Butter-Block” technology to “Instant-Pop” assembly, Hexa Custom Boxes is your partner in event success.
Beat My Quote
Already have a quote for wholesale popcorn boxes? We are here to help you improve your quality and your margins. Use our “Beat My Quote“ form and upload your current estimate, and our team will provide a technical review and a better offer.
Our Capabilities
Global Sourcing
Price Match Guarantee
3D Design Services
Flexible Lead Times
High-Volume Printing
24/7 Support
Custom Payment Plans
Warehousing & Inventory
Frequently Asked Questions
Custom Burger Paper
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Made with global standards in mind, our products are manufactured with elements that are FDA-approved, ISO-certified, and on the scale of food safety compliance. Our products manufactured with soy-infused non toxic inks will fulfill the eco-driven designs you are looking for with no compromise. Designed with your logo, color schemes, and branding, visibility and focus will be enhanced. Our services are perfect for dine-in, take-out, and delivery. Our minimum order quantity is set low enough and starts from 250 sheets, so all businesses are ato be served. Hexa Custom Boxes is the perfect reliable, sustainable, and cost-effective choice for your burger wrappers.
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Here at Hexa Custom Boxes, we pride ourselves on being jade roller packaging box specialists. Based on your specific requirements, we offer various styles, such as rigid boxes or boxes with magnetic closures. Your packaging will surely impress customers despite their age or gender. Beauty startups pivoting into the global market or bigger branded skincare companies are all given the opportunity to center their designs on precise and beautiful prints tailored to their vision.
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We offer a fully rigid set of customizable options ranging from premium edition book boxes to eco-friendly cardboard boxes for sustainable brands. Make a statement by adding your logo, branding, artwork, or unique designs to the box. Our custom book boxes help you protect and safely handle your books during delivery while enhancing their presentation at the same time.
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Our custom CBD display boxes are made from high-quality, eco-friendly material, ensuring that these boxes are eye-catching, strong, and optimal for protection. No need to look anywhere else if you are looking for countertop displays or shelf-ready packaging. Boost the way you present your products with the custom display boxes and leave your customers amazed!
Custom Weed Packaging Box
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Weed packaging boxes made by us will set you ahead of your competitors as they are made of eco-friendly and sustainable materials, all while surpassing the industry’s standards. These boxes are ideal for retail shelves as well as dispensaries, as they add an exquisite yet professional touch to cannabis products. Showcase your brand with packaging that does the advertising for you! Add us as your packaging partner and you won’t regret it! 🌿✨
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We prioritize the consumer experience by offering integrated mirrors, magnetic “soft-close” lids, and anti-scuff finishes that keep your branding flawless even after months of use. From minimalist single-shadow “sleeves” to elaborate 24-pan “Master Palettes,” our wholesale eyeshadow boxes feature luxury accents like holographic foiling, 3D embossing, and spot UV. Elevate your makeup line with packaging that is as bold and beautiful as the pigments inside.
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From minimalist sliding drawers to high-end magnetic flip-tops, our wholesale anklet boxes are fully customizable with foil stamping, spot UV, and silk-ribbon pulls. Whether you are launching a beach-themed summer line or a fine gold collection, our packaging engineers ensure your jewelry is showcased with the elegance and security it deserves.
Cheese Paper
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Cheese papers are made with safe food materials, balanced food safe coatings, and paper that naturally protects the aromas and flavors of cheese. With our tailored branding option, Hexa Custom Boxes premium packaging is a valuable way to reinforce your brand at all consumer touchpoints.
Cheese paper is best cheese shops, delis, specialty food stores, and retailers. It is easy to wrap with and stores neatly. With multiple finishes, Hexa Custom Boxes combines protection, presentation, and authenticity with cheese paper, so your cheese reaches customers exactly as intended.
Order a Sample Kit
Get Free Consultation and Order Your Sample Kit to feel More Confident for Choosing Hexa Custom Boxes as your product packaging partner.
