Custom Cigar Boxes
$0.25
A cigar box is not merely a container; it is a portable humidor. At Hexa Custom Boxes, we engineer custom cigar boxes designed to maintain the delicate equilibrium of essential oils and moisture required for a premium smoke. Utilizing high-density 1200gsm rigid boards, authentic Spanish Cedar (Cedrela Odorata) linings, and “aroma-lock” seals, our custom cigar packaging ensures your vitolas age gracefully from the rolling room to the humidor.
We prioritize heritage branding by offering traditional dress-box aesthetics—including “Vista” inner-lid art and embossed “Edición Limitada” seals—alongside modern, child-resistant (CR) sliders. From single-stick “tubos” to 25-count master cabinets, our wholesale cigar boxes are built with the structural weight and olfactory profile that connoisseurs demand.
Starting From 100 Boxes
High Quality Offset Printing
Custom Sizes & Style
8-10 Business Day Turnaround
Free Shipping
Recyclable
Discover our range of high-quality packaging materials designed to tailor your packaging order to perfection. From sturdy cardboard boxes to eco-friendly options, we have the ideal materials for your unique needs. Elevate your brand and protect your products with our customizable packaging solutions
Elevate your packaging with our premium add-ons. Choose from lamination, foiling, coatings, and other finishing options to create packaging that reflects your brand’s elegance and style. Tailor your order to your exact preferences for a distinctive and eye-catching presentation and make a lasting impression
Select from a range of packaging paper thicknesses, from 8pt to 28pt, to meet your specific needs. Rigid boxes demand greater thickness for durability and luxury, capable of supporting your product’s weight. Make a wise choice that aligns with your budget while ensuring your packaging exudes quality and resilience.
Experience worry-free shipping with our packaging solutions. Whether you choose ground or air shipments, we offer guaranteed insured freight options, ensuring your packaging orders arrive safely and securely. Relax knowing your products are in reliable hands from production to delivery.
Custom Cigar Boxes: Humidification Science & Heritage Branding
The enemy of a premium cigar is “Internal Desiccation.” When a cigar loses its moisture, the wrapper cracks and the flavor profile turns bitter. At Hexa Custom Boxes, we specialize in custom printed cigar boxes that act as a moisture-buffered vault. Our custom tobacco packaging is engineered with precise tolerances to hold Boveda® packs and features cedar-lined interiors that enhance the natural fermentation process of the leaf.
1. Material Engineering: The Olfactory Experience
In the cigar world, the box must smell as good as the product. We utilize materials that respect the tradition of the “Puro”:
- Spanish Cedar (Internal Veneer): The only wood that naturally regulates 70% RH and repels tobacco beetles. We can integrate 1mm to 3mm cedar linings into our rigid boxes to provide that signature “humidor” aroma.
- Heavy-Duty 1400gsm Rigid Board: Provides the structural “heft” of a wooden box with the branding flexibility of paperboard. It offers superior thermal insulation against temperature spikes.
- Embossed “Cigar-Label” Papers: We use specialized textured papers that mimic the “Dress Boxes” of Havana, providing a tactile, antique feel to your custom cigar packaging.
2. Retail Strategy: The “Vitola” Showcase
Cigar enthusiasts buy with their eyes and their nose. We help you win the point of sale:
- Vista Art & Inner-Lid Branding: The “Vista” (the art inside the lid) is the most iconic part of cigar culture. We offer high-definition, 8-color printing to bring traditional lithographic art to life.
- Foil “Nail-Head” Seals & Tax Stamp Placement: We engineer our dielines with dedicated “Tax Stamp” zones and “Nail-Head” embossing to ensure your wholesale cigar boxes look authentic and compliant.
- Spot UV “Band” Matching: We can match the UV finish on your box to the metallic ink on your cigar bands, creating a cohesive, high-luxury aesthetic.
3. Structural Features: The “Hermetic” Closure
- Shoulder-and-Neck Construction: We use a “Neck-Box” design where the lid fits over a raised internal wall. This creates a labyrinth seal that slows down moisture loss, extending the shelf life of the cigars.
- Custom Dividers & Spacers: Whether you’re packing Robustos, Churchills, or Lanceros, we engineer “Tension-Fit” cedar spacers to prevent the cigars from rolling and bruising their delicate wrappers.
- Boveda® Humidity Pockets: We can die-cut a specific “hidden” slot in the lid or base to hold humidity control packs, ensuring the cigars stay at 69%–72% RH during shipping.
4. The “Perfect Fit” Sizing Guide
Cigars are measured by “Ring Gauge” (1/64 of an inch) and “Length.” A box that is 2mm too short will crush the “foot” of the cigar.
The Hexa Standard Cigar Box Sizes:
- The Robusto 5-Pack: 5.5″ x 4.5″ x 1″ (Perfect for sampler sets).
- The Churchill 10-Count: 7.5″ x 6″ x 1.5″ (The classic luxury footprint).
- The Master Cabinet (25-Count): 9″ x 7″ x 2″ (Heavy-duty construction for aging).
5. How to Order Your Custom Cigar Boxes
We bring your tobacco brand to the luxury tier in five streamlined steps:
- Select Your Count & Vitola: Provide the ring gauge and length so we can calculate the internal “Expansion Gap.”
- Choose Your Lining: Select between standard white SBS or premium Spanish Cedar veneer.
- Upload Your “Vista” Art: We provide free Pantone® matching for deep reds, golds, and forest greens.
- Technical Pre-Press: Our engineers check the “Lid-Tension” to ensure the box provides a moisture-lock seal.
- Direct Delivery: Delivered in 12-14 business days, with specialized climate-controlled shipping options.
Ready to Preserve Your Legacy?
Your cigars are a labor of time and tradition, don’t let a generic box ruin the experience. From Spanish Cedar linings to “Vista” lithography, Hexa Custom Boxes is your partner in tobacco excellence.
Beat My Quote
Already have a quote for wholesale cigar boxes? We are here to improve your presentation and your moisture-retention specs. Use our “Beat My Quote“ form and upload your current estimate, and our team will provide a technical audit and a more competitive offer.
Our Capabilities
Global Sourcing
Price Match Guarantee
3D Design Services
Flexible Lead Times
High-Volume Printing
24/7 Support
Custom Payment Plans
Warehousing & Inventory
Frequently Asked Questions
Custom Butter Paper
$0.15Upgrade your food presentation with premium Custom Butter Paper designed to handle oily, greasy, and freshly prepared foods. Ideal for bakeries, cafés, restaurants, and takeaways, this paper helps maintain freshness while preventing oil stains and mess. Its smooth texture and durability make it perfect for wrapping sandwiches, pastries, burgers, and baked goods.
Our Custom Butter Paper can be printed with your logo, patterns, or brand messaging to create a consistent and professional look. Made from food-safe, grease-resistant materials, it supports both functionality and branding. Whether you prefer minimal designs or bold custom prints, our butter paper adds value to every serving while keeping food clean, hygienic, and visually appealing.
Waffle Cone Sleeves
$0.15In the high-velocity ice cream and dessert industry, the sleeve is your most mobile advertisement. At Hexa Custom Boxes, we engineer custom printed waffle cone sleeves that provide a sanitary barrier between the server, the consumer, and the cone. Utilizing lightweight, food-grade SBS (Solid Bleached Sulfate) or grease-proof paper, our cone sleeve packaging is designed with a “Precision-Taper” to slide onto standard waffle, sugar, or cake cones without slipping.
We prioritize “Drip-Management” by using specialized aqueous coatings that repel moisture, ensuring the sleeve doesn’t become “mushy” as the ice cream melts. From boutique gelato shops to national franchises, our wholesale cone sleeves are built to elevate the handheld dessert experience.
Custom Popcorn Boxes
$0.25In the cinema, event, and gourmet snack industry, the box is a high-visibility marketing tool. At Hexa Custom Boxes, we engineer custom printed popcorn boxes that offer a premium tactile experience without the greasy aftermath. Utilizing 16pt to 22pt food-grade SBS (Solid Bleached Sulfate) or grease-resistant Kraft, our custom popcorn packaging is designed with a “Tapered-Rigidity” profile, allowing for easy handheld consumption.
We prioritize retail efficiency with “Auto-Bottom” designs that snap open instantly and grease-proof internal coatings that repel butter and seasonings. From classic “Scalloped-Top” open containers to “Re-closable” gourmet boxes, our wholesale popcorn boxes are built to hold the heat and the flavor.
Custom Box Inserts
$0.25Boost the sophistication and protection of your products with custom box inserts that suit your box’s design. From foam, and cardboard, to molded inserts, we create whichever design will encapsulate your products professionally while keeping them intact. Our cosmetic, electronic, and even food product inserts help keep them in position and damage-free during shipping, ensuring an exquisite unpacking experience.
Our box inserts are custom-made to allow precise die-cut shapes, branding and even materials to customize the packaging design. We guarantee the perfect fit whether you require luxury inserts for high-end products or sturdy dividers for bulk packaging. Use these inserts not only to protect the product, but to add to the overall appeal.
Foundation Boxes
$0.25In the beauty industry, your packaging is the first layer of your brand’s “coverage.” At Hexa Custom Boxes, we engineer custom printed foundation boxes that protect high-value formulas while reflecting the premium nature of your cosmetics. Utilizing reinforced 16pt and 18pt SBS (Solid Bleached Sulfate) boards, our custom foundation packaging is designed to provide a “snug-fit” for glass bottles, preventing internal movement and potential breakage.
We prioritize brand integrity by offering precision Pantone® color matching, ensuring that every shade in your line—from “Alabaster” to “Deep Espresso”—is represented perfectly on the exterior. From soft-touch matte finishes to luxury gold-foil accents and embossed logos, our wholesale foundation boxes are built to dominate the vanity and the retail shelf alike.
Custom Poly Mailers
$0.15Custom poly mailers are an excellent way to showcase your shipping items and branding while also maintaining a professional look. These lightweight, tear-resistant mailers provide professional brand craftsmanship which is essential for your products. Any kind of business can ship apparel, accessories, or soft goods using these stylish and cost-effective mailers. You could be an e-commerce store, subscription box business or boutique.
Boost your brand visibility with custom poly mailers because they can be printed with your logo, design, or marketing message. They are available in multiple sizes, colors, and finishes. Their waterproof, self-sealing, tamper-proof design offers safe delivery and effortless packaging. Custom packaging that leaves an everlasting impression on your customers – upgrade your shipping with Siouxland Screen Printing today!
Custom Skin Care Packaging
$0.25In the high-stakes world of prestige beauty and dermatology, the box is the first indicator of the product’s efficacy. At Hexa Custom Boxes, we engineer custom skin care boxes that provide a structural and chemical barrier for 15ml to 200ml containers. Utilizing 18pt to 24pt moisture-resistant SBS (Solid Bleached Sulfate) or specialized “Linen-Texture” stocks, our skin care packaging is optimized for “Clean-Beauty” aesthetics.
We prioritize “Information Architecture” by offering high-resolution printing for extensive ingredient lists, usage rituals, and clinical trial results. From “Serum Dropper Tucks” to “Luxury Cream Jars,” our wholesale skin care packaging is built to elevate your brand from a commodity to a daily ritual.
Custom Vape Cart Packaging
$0.25Make your brand stand out using exceptional quality vape cartridge packaging that guarantees safety, freshness, and captivating beauty. We provide stylishly resilient solutions to customers who are trying to refresh their vape cartridge packaging or are simply launching a new one. Boxes must remain sturdy in order to protect the fragile vape carts while simultaneously keeping them looking sleek and professional.
You can add your logo, branding and vivid prints with full customization options to vastly increase shelf appeal. Packaging eco-friendly materials, child-resistant features, and premium finishes are the perfect way to reflect your brand identity. Our vape cart packaging is perfect for retail and online sales so that you can capture customers attention while safely securing your products. Customise your solution to make packaging that stands out. Advance your brand today!
Order a Sample Kit
Get Free Consultation and Order Your Sample Kit to feel More Confident for Choosing Hexa Custom Boxes as your product packaging partner.
