Custom Bra Packaging
$0.15
In the “Luxury Lingerie & Intimate Apparel” sectors, the bra box is the protector of silhouette. At Hexa Custom Boxes, we engineer custom bra boxes for molded-cup bras, lace bralettes, and sports-support wear. Utilizing 350gsm to 450gsm Premium SBS or Metallic-Finished Board, our apparel packaging is designed with “Internal-Protection Geometry.”
We prioritize “Display-Clarity,” using large windows to showcase lace detailing while ensuring the structural “frame” of the box keeps the cup shape from collapsing. From “Magnetic-Closure” rigid boxes to “Fold-Flat” retail cartons, our wholesale lingerie packaging is built for the boutique and the gift-box market.
Starting From 100 Boxes
High Quality Offset Printing
Custom Sizes & Style
8-10 Business Day Turnaround
Free Shipping
Recyclable
Discover our range of high-quality packaging materials designed to tailor your packaging order to perfection. From sturdy cardboard boxes to eco-friendly options, we have the ideal materials for your unique needs. Elevate your brand and protect your products with our customizable packaging solutions
Elevate your packaging with our premium add-ons. Choose from lamination, foiling, coatings, and other finishing options to create packaging that reflects your brand’s elegance and style. Tailor your order to your exact preferences for a distinctive and eye-catching presentation and make a lasting impression
Select from a range of packaging paper thicknesses, from 8pt to 28pt, to meet your specific needs. Rigid boxes demand greater thickness for durability and luxury, capable of supporting your product’s weight. Make a wise choice that aligns with your budget while ensuring your packaging exudes quality and resilience.
Experience worry-free shipping with our packaging solutions. Whether you choose ground or air shipments, we offer guaranteed insured freight options, ensuring your packaging orders arrive safely and securely. Relax knowing your products are in reliable hands from production to delivery.
Custom Bra Packaging: Torsional Rigidity & Silhouette Protection
The primary challenge of bra packaging is “Cup-Deformation.” If the packaging is too tight or lacks structural rigidity, the molded foam or lace of the bra will lose its shape, leading to a poor customer experience. At Hexa Custom Boxes, we solve this with Internal-Cradle Engineering. We design our boxes with “Air-Gap Clearance” around the cup area, ensuring that if the box is pressed, the force is absorbed by the box’s reinforced walls rather than the product inside.
1. Material Science: The “Shape-Retention” Substrate
We select substrates based on “Surface-Smoothness” and “Structural-Snap”:
- Premium SBS (400gsm): The gold standard for retail. It provides a bright, clay-coated surface that allows for vivid, full-color printing of brand patterns, lace textures, and metallic accents.
- Rigid Set-Up Board: For “Gift-Set” lingerie, we offer non-folding rigid board boxes. These are hand-wrapped in high-end specialty papers, providing an “Apple-Store” level of unboxing experience.
- Corrugated Micro-Flute: For high-volume e-commerce shipping, we use E-flute board to ensure the boxes arrive un-dented, even when shipped in thin poly-mailers.
2. Technical Design: The “Boutique-Experience” Geometry
We engineer the box to protect the product while facilitating a “Premium Reveal”:
- Magnetic Snap-Closures: We integrate hidden magnets into the lid and base, allowing for a “Silent-Close” that feels expensive and satisfying to the consumer.
- Thumb-Notch Openings: Precision-cut notches on the side panels allow for easy lid removal, preventing the “Vacuum-Seal” effect common in tight-fitting boxes.
- Internal-Display Cradle: We can create custom-molded pulp inserts that hold the bra in a “Floating Position,” ensuring the cups stay perfectly centered and wrinkle-free.
3. High-Definition Finishes: The “Luxury-Lingerie” Signature
- Spot UV Contrast: Apply high-gloss “Lace-Pattern” overlays against a matte-black background for a subtle, high-contrast visual effect.
- Rose-Gold Foil Stamping: Perfectly complements the “Intimate” nature of the product. The foil is heat-pressed for a permanent, reflective finish.
- Scented Aqueous Coatings: We can infuse the packaging with a subtle, clean fragrance (like linen or rose) that releases upon opening, creating a multisensory “Boutique” experience at home.
4. The “Cup-Size” Sizing Guide
A “Dimensional-Fit” is essential. The box must be large enough to hold the bra without folding the fabric, yet small enough to look “Premium.”
| Product Type | Box Style | Recommended Dimensions | Material Grade |
| Molded Cup Bra | Rigid Box | 14″ x 8″ x 4″ | 400gsm SBS |
| Lace Bralette | Sleeve & Drawer | 10″ x 6″ x 2″ | 350gsm SBS |
| Sports Support | Tuck-Top Retail | 12″ x 7″ x 3″ | E-Flute Corrugated |
| Luxury Gift-Set | Magnetic Rigid | 16″ x 12″ x 5″ | Set-Up Board |
5. How to Order Your Custom Bra Boxes
We move your brand from the “Design-Floor” to the “Boutique-Shelf” in five steps:
- Define Your Silhouette: Share the cup-shape requirements (molded vs. soft).
- Select Your Closure: Choose between “Magnetic,” “Snap-Tuck,” or “Ribbon-Tie.”
- Upload Your Art: We provide Free Technical Templates with “Logo-Placement” and “Window-Zones.”
- Technical Pre-Press: Our team verifies the “Compression-Tolerance” to ensure your box stands up to retail shelf-stacking.
- Fast Fulfillment: Your custom bra boxes arrive in 12-15 business days, ready for your retail display.
Ready to Give Your Lingerie Line the “Boutique-Premium” Look?
Your product provides the comfort and beauty, your packaging provides the prestige. From “Magnetic-Snaps” to “Lace-Highlight” windows, Hexa Custom Boxes is your partner in intimate apparel excellence.
If you are scaling for a new season launch or refreshing your current brand aesthetic, our engineering team can audit your “Structural-Integrity” and material usage to maximize your budget. Simply share your existing estimate via our Beat My Quote Form to see how we can streamline your manufacturing and provide more value for your brand’s investment.
Our Capabilities
Global Sourcing
Price Match Guarantee
3D Design Services
Flexible Lead Times
High-Volume Printing
24/7 Support
Custom Payment Plans
Warehousing & Inventory
Frequently Asked Questions
Custom Printed Mylar Bags
$0.25In the “Specialty Food, Botanical, & Tech” sectors, the Mylar bag is the ultimate freshness vault. At Hexa Custom Boxes, we engineer custom Mylar bags for coffee, dried fruits, medicinal herbs, and sensitive electronic components. Utilizing 3.5mil to 7mil multi-ply PET/AL/PE construction, our Mylar packaging is designed with “Scent-Lock Ribbing.”
We prioritize “Light-Blockade Density,” ensuring that UV rays cannot degrade the potency or color of your contents. From “Stand-Up Gussets” to “Child-Resistant Zippers,” our wholesale Mylar bags are built for the retail rack and the long-term pantry.
Custom Ice Cream Cups
$0.15In the frozen dessert market, the cup is the final barrier between your brand and the elements. At Hexa Custom Boxes, we engineer custom ice cream cups that maintain structural rigidity at temperatures as low as -40°C. Utilizing high-caliper, FDA-approved food-grade paperboard with double-sided PE (polyethylene) or aqueous coatings, our custom ice cream packaging prevents moisture absorption and “side-wall softening.”
We prioritize product freshness by offering precision-fit lids—available in paper, PET, or compostable PLA—that create a “frost-lock” seal to prevent freezer burn. From vibrant, high-definition process printing to “Eco-Leaf” compostable options, our wholesale ice cream cups are designed to look as indulgent as the treat inside. Elevate your creamery with packaging that survives the freezer and dominates the sidewalk.
Custom Pizza Boxes
$0.25A pizza box is the final stage of the cooking process. At Hexa Custom Boxes, we engineer custom pizza boxes that balance heat retention with moisture release, ensuring your crust stays crisp from the oven to the doorstep. Utilizing high-flute corrugated B-flute and E-flute boards, our custom pizza packaging provides superior crush resistance for stacking in delivery vehicles.
We prioritize food safety and brand impact by using FDA-approved, grease-resistant liners and high-definition, heat-stable inks that won’t “gas off” under high temperatures. From traditional square mailers to innovative octagonal venting structures, our wholesale pizza boxes are designed to reduce heat loss and eliminate “soggy box syndrome.” Elevate your pizzeria’s branding with sustainable, 100% compostable materials that turn every delivery into a premium marketing moment.
Custom Butcher Paper Roll
$0.15In the “Meat & Poultry” sector, the roll is a functional necessity. At Hexa Custom Boxes, we engineer custom butcher paper rolls for independent butcher shops, BBQ pitmasters, and commercial meat packers. Utilizing 30lb to 50lb premium long-fiber pulp, our meat packaging is designed for “Tear-Free Wrapping.”
We prioritize “Ink-to-Protein Safety,” using specialized vegetable-based inks that won’t migrate into the raw product. From “Rustic Steakhouse” textures to “Clean White” clinical aesthetics, our wholesale butcher paper is built for the counter, the smoker, and the freezer.
Custom Sandwich Paper
$0.15In the “Deli and Quick-Service” sector, the wrap is a functional seal. At Hexa Custom Boxes, we engineer custom sandwich paper for everything from 6″ cold subs to 12″ hot paninis. Utilizing 28gsm to 40gsm premium grease-resistant substrates, our sandwich packaging is designed with “Dead-Fold” capability—ensuring the paper stays tightly tucked without the need for excessive tape.
We prioritize “Inert Barrier Performance,” ensuring that vinaigrettes, oils, and mayo do not soak through to the exterior branding. From “Classic Deli Newsprint” to “Modern Minimalist” logos, our wholesale sandwich wraps are built for the lunch rush and the delivery bag.
Custom Taco Wrapping Paper
$0.15In the “TaquerÃa and Street-Food” sector, the wrap is part of the utensil. At Hexa Custom Boxes, we engineer custom taco paper for everything from 4″ street tacos to oversized 12″ “Gringa” style folded tortillas. Utilizing 25gsm to 38gsm grease-resistant specialty papers or Wax-Laminated Kraft, our taco packaging is designed with “Low-Coefficient Friction”—meaning the tortilla won’t stick to the paper even when steamed.
We prioritize “Chromatic Safety,” using food-safe vegetable inks that won’t bleed onto the shell. From “Californian Modern” minimalist logos to “Traditional Mexican” vibrant patterns, our wholesale taco wraps are built for the truck, the tray, and the hand.
Custom Bra Packaging
$0.15In the “Luxury Lingerie & Intimate Apparel” sectors, the bra box is the protector of silhouette. At Hexa Custom Boxes, we engineer custom bra boxes for molded-cup bras, lace bralettes, and sports-support wear. Utilizing 350gsm to 450gsm Premium SBS or Metallic-Finished Board, our apparel packaging is designed with “Internal-Protection Geometry.”
We prioritize “Display-Clarity,” using large windows to showcase lace detailing while ensuring the structural “frame” of the box keeps the cup shape from collapsing. From “Magnetic-Closure” rigid boxes to “Fold-Flat” retail cartons, our wholesale lingerie packaging is built for the boutique and the gift-box market.
Custom Reverse Tuck End Boxes (RTE)
$0.25The Reverse Tuck Box is the cornerstone of retail packaging due to its cost-effectiveness and ease of assembly. At Hexa Custom Boxes, we engineer custom reverse tuck boxes using 16pt to 24pt SBS (Solid Bleached Sulfate) or premium Kraft. Unlike Straight Tuck boxes, the RTE design allows the front display panel to be completely clean, as the bottom flap tucks toward the rear.
We prioritize “High-Speed Assembly Compatibility,” ensuring our boxes are perfectly calibrated for both manual hand-packing and automated conveyor lines. From “Slim Cosmetics” to “Heavy-Duty Tech Parts,” our wholesale reverse tuck boxes are the industry standard for versatility.
Order a Sample Kit
Get Free Consultation and Order Your Sample Kit to feel More Confident for Choosing Hexa Custom Boxes as your product packaging partner.
