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Custom Straight Tuck End Boxes

$0.15

The straight tuck end box has one defining structural feature: both the top and bottom closure flaps tuck in the same direction, toward the back panel. That single design decision means no tuck edge crosses the front panel and the front face of the box is completely smooth from top to bottom.

That clean front panel is why straight tuck end is the preferred format for premium cosmetics, health and beauty, and pharmaceutical retail. Hexa builds each with slit lock closures, dust flap options, and hang hole placement that keeps the front panel clear for peg display. Backed by free dielines, zero die or plate charges, a low 100-box minimum, and 8 to 10 business day turnaround. Request your free quote today.

Custom Sleeve Only

$0.15

A sleeve only is a printed wrap that slides over a box, jar, container, or product you already have. The inner structure stays the same. The sleeve carries the brand, the product information, and the seasonal or SKU-specific messaging. Change the sleeve, keep the box, and the product looks completely different without retooling the inner packaging.

Hexa builds custom sleeves in three formats: open-end tube for clean slide-on from either end, single-tuck-end for a closed base on one side, and belly band for partial center wrap. Backed by free dielines, zero die or plate charges, a low 100-piece minimum, and 8 to 10 business day turnaround. Pre-production sample recommended to verify fit on your actual container. Request your free quote today.

Custom Sleeve Boxes

$0.15

A sleeve box is two things working together: a structural inner tray that holds and protects the product, and a printed outer sleeve that slides over it carrying the brand. The sleeve adds a reveal. The customer slides the tray out or pushes it through, and the product appears in a single deliberate motion that a standard fold-open box cannot create. Hexa builds each in three formats: full sleeve, belly band, and tray-and-sleeve drawer.

Each engineered to the clearance tolerance that makes the sleeve slide smoothly without rattling and hold firmly without binding. Backed by free dielines, zero die or plate charges, a low 100-box minimum, and 8 to 10 business day turnaround. Pre-production sample strongly recommended for tray-and-sleeve builds. Request your free quote today.

Custom Six Panel CD Jackets

$0.15

A four panel CD jacket opens and shows what is inside. A six panel CD jacket opens twice. The two outer gatefold panels fold back to reveal a full panoramic inner canvas, two disc pockets, and whatever lyrics, photography, or liner notes the release deserves. They create a reveal sequence that a four panel jacket cannot, and they give the designer a continuous inner surface that unfolds in the recipient’s hands as a single visual experience.

Hexa builds each for deluxe album releases, filmmaker press kits, corporate training sets, and any disc project where four panels are not enough. Backed by free dielines, zero die or plate charges, a low 100-piece minimum, and 8 to 10 business day turnaround. Request your free quote today.

Custom Side Lock Six Corner Boxes

$0.15

The side lock six corner box gets its name from the six locking cuts on its two longer side walls: three at the base that lock the walls to the floor panel without glue, and three at the top that lock the lid tabs closed without tape. No tape at the counter.

No compliance question about glue near food. Hexa builds each in the two proportions that determine which products fit correctly: shallow format with a wide base and short walls for pizza, donuts, flatbreads, and pastry trays, and deep format with taller walls for cakes, pastries, and stacked products. Backed by free dielines, zero die or plate charges, a low 100-box minimum, and 8 to 10 business day turnaround. Request your free quote today.

Custom Self Lock Cake Boxes

$0.15

A self lock cake box builds without glue, closes without tape, and holds its corners through temperature changes that make adhesive-sealed boxes fail. The side flaps fold inward and the front extended tabs fold over and lock them in position, creating interlocked corners that are stronger than tape under carry pressure and stacking load.

Hexa builds custom self lock cake boxes from food-safe SBS or kraft in 16pt to 24pt board weights, with frosting clearance sized correctly for the decorated cake height, grease-resistant coating options for rich frostings and oil-based fillings, and windows positioned clear of the interlocking tab zone. Backed by free dielines, zero die or plate charges, a low 100-box minimum, and 8 to 10 business day turnaround. Request your free quote today.

Custom Seal End Boxes

$0.15

A tuck-end box closes with friction. A seal end box closes with glue, and that difference is what makes it the standard for food, pharmaceutical, and high-volume retail packaging. The dust flaps fold in first, sealing the side gaps that a tuck-end leaves open.

The interior and exterior closure panels then overlap and seal completely, creating a closed, gapless, tamper-evident end. No corner openings. No contamination entry points. Available in food-safe SBS, kraft, and corrugated board. Hexa builds custom seal end boxes in single seal end (one glued end, one tuck end) and full seal end (both ends glued) formats, Backed by free dielines, zero die or plate charges, a low 100-box minimum, and 8 to 10 business day turnaround. Request your free quote today.

Custom Seal End Auto Bottom Boxes

$0.15

Two structural upgrades in one box. The base is pre-glued and pops open in one motion with no folding sequence. The top seals completely across its full width with no gap, no tuck flap, and no corner opening that admits dust, moisture, or contamination. A seal end auto bottom box is the strongest, most secure folding carton format available for flat-shipping products.

Hexa builds them for pharmaceutical, food, hardware, and heavy retail where a tuck base or partial-flap top is a risk. Available in SBS, kraft, and corrugated board with factory-glued, glue-tab, or heat-seal top closure options. Backed by free dielines, zero die or plate charges, a low 100-box minimum, and 8 to 10 business day turnaround. Request your free quote today.

Custom Regular Six Corner Boxes

$0.15

A regular six corner box ships flat, opens into a rigid tray in one motion, and holds heavier products without tape, glue, or collapsing corners. distributing weight across the base and walls so the box holds its shape through loading, carry, and counter display. Hexa builds custom regular six corner boxes for bakery counter display, retail gifting, apparel, cookies, and any product needing a strong open-top or closed tray where a standard folding carton would bow or lose shape.

Available in food-safe SBS, natural kraft, and corrugated with full-color print and food-safe coating options. Backed by free dielines, zero die or plate charges, a low 100-box minimum, and 8 to 10 business day turnaround. No tape, no glue at pack time. Request your free quote today.

Custom Punch Inserts

$0.15

A punch insert is a cardboard or corrugated divider system where each strip has a notched punch at every slot intersection. That notch is what locks crossing strips together without glue so the grid holds its cell structure under transit load. The cell walls run from box base to box top and act as vertical pillars that reinforce the outer carton under stacking compression.

Hexa builds custom punch inserts sized to the product and the cell count, in single-layer SBS or paperboard for lighter retail products and single or double-layer corrugated for glass bottles, jars, and heavier fragile goods. Backed by free dielines, zero die or plate charges, a low 100-piece minimum, and 8 to 10 business day turnaround. Request your free quote today.

Custom Paper Briefcase Boxes

$0.15

A paper briefcase box carries itself. No bag, no tissue, no carrier needed at the event, the meeting, or the trade show. Hexa builds custom paper briefcase boxes with a die-cut handle reinforced behind the cut to carry real content weight, a front panel that locks the lid closed without tape, and a choice of tuck-in tab, die-cut window lock, or magnetic clasp to match the product and the occasion. sized to A4, US Letter, or custom dimensions, and printed on every exterior surface.

Used for corporate gift kits, trade show packs, promotional merchandise, and presentations that need to arrive organized and carry-ready. Backed by free dielines, zero die or plate charges, a low 100-piece minimum, and 8 to 10 business day turnaround. Request your free quote today.

Custom Pillow Box

$0.15

A pillow box opens without tape, closes without glue, and presents the product in a curved shape that no rectangular box creates. The curved score flaps tuck inward to form the signature pillow silhouette, creating tension that holds the box shape under display and carry.

Hexa builds custom pillow boxes sized to your product correctly: accounting for the 25mm fill height the curved flaps remove, sizing to the straight center section, and keeping artwork where it reads cleanly. Available in kraft, SBS, and specialty papers with window die-cuts and ribbon slots. Backed by free dielines with safe-zone boundaries marked, zero die or plate charges, a low 100-piece minimum, and 8 to 10 business day turnaround. Request your free quote today.